BMW 3 Series 316i 1983-1988 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 316i Generation: E30 Production Years: 1983-1988 Codes Chassis Code: E30 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target...

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Type: Car

Vendor:

Sku: 447716

Tags: 1983 1984 1985 1986 1987 1988 3 Series 316i BMW Car Cars Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Model Variant:

Generation:

Production Years:

1983-1988

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Coupe

Target Audience:

Enthusiasts, DIY mechanics, BMW owners seeking comprehensive repair information.

Competitive Analysis

Competitors:

Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra.

Key Features

Vehicle Philosophy:

Sporty driving dynamics, build quality, rear-wheel drive platform, driver-focused cockpit.

Manual Value Proposition:

Provides in-depth technical knowledge for maintaining and repairing a classic BMW E30, saving significant costs compared to dealership service.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Suspension:

Brakes:

Electrical System:

Bodywork:

Interior:

Heating Ventilation Air Conditioning:

Diagnostics:

Troubleshooting:

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul procedures, component testing, timing, lubrication system.

Engine Management:

Fuel injection (Bosch Motronic), ignition system, sensor and actuator diagnostics.

Cooling System:

Radiator, thermostat, water pump, coolant flow, pressure testing.

Exhaust System:

Component identification, replacement procedures, emissions control.

Fuel System:

Fuel pump, injectors, fuel lines, fuel pressure testing, tank and sender unit.

Transmission Manual:

Gearbox overhaul, clutch operation, shift linkage adjustment, fluid specifications.

Transmission Automatic:

Automatic transmission overhaul (if applicable to 316i variant), torque converter, fluid type.

Drivetrain:

Driveshafts, universal joints, differential, axle shafts.

Suspension Front:

MacPherson struts, control arms, ball joints, bushings, steering knuckle.

Suspension Rear:

Semi-trailing arms, shock absorbers, springs, bushings, differential mounting.

Steering System:

Steering rack, tie rods, power steering pump (if equipped), steering column.

Brake System Front:

Disc brake calipers, pads, rotors, brake lines.

Brake System Rear:

Disc or drum brake configuration, parking brake mechanism.

Wheel Bearings:

Inspection, replacement procedures.

Electrical System Lighting:

Headlights, taillights, interior lighting, bulb types, wiring diagrams.

Electrical System Charging:

Alternator, voltage regulator, battery testing and replacement.

Electrical System Starting:

Starter motor, ignition switch, starting circuit.

Gauges And Instruments:

Speedometer, tachometer, fuel gauge, temperature gauge, warning lights.

Wiper System:

Wiper motor, linkage, blades, washer system.

HVAC System:

Heater core, blower motor, air conditioning components (if equipped), climate controls.

Body And Chassis:

Body panel removal/installation, door mechanisms, hood, trunk lid.

Interior Trim:

Seat removal, dashboard components, headliner, door panels.

Glass And Seals:

Windshield, side glass, rear glass, weatherstripping.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, fluid top-ups, belt inspections.

Engine Overhaul:

Piston and ring replacement, cylinder head reconditioning, crankshaft and bearing service.

Transmission Repair:

Gearbox rebuild, synchromesh replacement, clutch disc and pressure plate replacement.

Brake System Repair:

Brake pad and rotor replacement, caliper servicing, brake bleeding, master cylinder replacement.

Suspension Component Replacement:

Shock absorber, strut, control arm, ball joint, and bushing replacement.

Electrical Troubleshooting:

Wiring diagram interpretation, fault finding for starting, charging, and lighting systems.

Fuel System Diagnostics:

Injector testing, fuel pump pressure checks, idle control valve troubleshooting.

Ignition System Adjustment:

Spark plug gap setting, ignition timing verification (where applicable).

Body And Interior Repairs:

Dent removal, panel alignment, interior trim restoration, window regulator repair.

Heating And Cooling System Repair:

Heater core replacement, A/C system servicing (if applicable), control panel repair.

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Codes:

Likely includes diagnostic procedures, although specific OBD-I codes might be limited for this era.

Torque Specifications:

Extensive torque values for all critical fasteners.

Wiring Diagrams:

Detailed electrical schematics for various systems.

Special Tools:

Identification of any BMW-specific tools required for certain procedures.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (typical for well-created PDFs)

Print Quality

Printability:

High (designed for printing)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M10 (likely)

Engine Type:

Inline 4-cylinder, naturally aspirated

Displacement:

1.8 Liters (1766 cc)

Performance

Horsepower Est:

105-107 hp @ 5800-6000 rpm (depending on market and specific tuning)

Torque Est:

140-145 Nm (103-107 lb-ft) @ 3500-4000 rpm

Fuel System

Fuel Delivery:

Bosch LE-Jetronic or L-Jetronic (early models) fuel injection

Fuel Type:

Unleaded Petrol (Octane rating dependent on market, typically 91-95 RON)

Ignition System

Ignition Type:

Electronic ignition with distributor

🔧 Transmission

Standard

Type:

4-speed Manual Transmission

Optional

Type:

3-speed ZF Automatic Transmission (optional)

Features

Clutch:

Single dry plate, hydraulic actuation

Fluid Type

Manual:

BMW ATF D2 or equivalent (Check manual for exact specification)

Automatic:

Dexron II or equivalent (Check manual for exact specification)

📐 Dimensions

Exterior

Body Styles:

2-door Sedan (Saloon), 4-door Sedan (Saloon), Convertible, Touring (Wagon - introduced later in E30 lifecycle but relevant context)

Length Est:

4325 mm (170.3 in)

Width Est:

1675 mm (65.9 in)

Height Est:

1380 mm (54.3 in)

Weights

Curb Weight Est:

1100-1200 kg (2425-2645 lbs)

Wheelbase Est:

2570 mm (101.2 in)

🛡️ Safety Features

Ratings

Crash Test Era:

Pre-dates modern standardized crash testing like NCAP. Focus on early passive safety features.

Active Features

Optional on some models/years, not standard on all 316i

Passive Features

Seatbelts:

Standard three-point front seatbelts, lap belts in rear.

Body Structure:

Reinforced A and B pillars, crumple zones.

Steering Column:

Collapsible steering column for improved driver protection.

💡 Technology Features

Infotainment

Radio:

Factory fitted AM/FM radio/cassette player, often Blaupunkt or Becker.

Speakers:

Typically 4-6 speakers.

Driver Assistance

Cruise Control:

Optional on some models.

Connectivity

Connectivity Features:

None (basic automotive technology of the era).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 - 10,000 miles or 12 months (refer to manual for specific recommendation).

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on condition.

Spark Plug Replacement:

Every 30,000 - 60,000 miles (depending on plug type).

Timing Belt Replacement:

This engine uses a timing chain, not a belt, requiring less frequent replacement but eventual tensioner and guide checks.

Fluid Specifications

Engine Oil:

API SG or SH, SAE 15W-40 or 20W-50 (check manual for specific temperature range recommendations).

Coolant:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 brake fluid (check manual).

Power Steering Fluid:

Dexron II or equivalent (if equipped with power steering).

Known Issues

E30 Common Problems:

Rust (especially wheel arches, rocker panels, strut towers), cooling system leaks (cracked plastic expansion tank), fuel pump failures, starter motor issues, seized heater blowers, worn suspension bushings.

M10 Engine Specifics:

Generally robust, but can suffer from oil leaks from valve cover and oil pan gaskets, potential timing chain wear over high mileage.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Known for 'The Ultimate Driving Machine', emphasizing performance, engineering, and driver engagement.

Model Evolution

E30 Introduction:

The E30 replaced the E21 3 Series in 1982, becoming a highly successful and critically acclaimed model for BMW.

316I Positioning:

The 316i served as the entry-level model in many markets, offering the core BMW driving experience at a more accessible price point.

Production

Manufacturing Locations:

Primarily Germany (Munich, Dingolfing), with some production in other BMW facilities globally.

Production Run

E30 Total Production:

Over 2.3 million E30s produced across all variants.

🏆 Awards & Recognition

Recognitions

E30 Reputation:

Widely considered one of BMW's most iconic and best-driving generations, celebrated for its balance and handling.

Car And Driver Awards:

Frequently appeared on Car and Driver's 10Best lists during its production years.