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1983-1989 BMW 6 Series E24 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 6 Series Chassis Code: E24 Model Years Covered: 1983-1989 Codes Product Name: 1983-1989 BMW 6 Series E24 Service Repair Manual 👋 Introduction Market...
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1983-1989 BMW 6 Series E24 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
6 Series
Chassis Code:
E24
Model Years Covered:
1983-1989
Codes
Product Name:
1983-1989 BMW 6 Series E24 Service Repair Manual
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer (GT)
Competitive Analysis
Competitors:
Mercedes-Benz W126 SEC, Porsche 928, Jaguar XJ-S.
Key Features
Design Philosophy:
Sleek, aerodynamic coupe styling, focused on luxury and performance.
Target Audience:
Affluent buyers seeking a powerful, stylish, and comfortable long-distance cruiser.
Manual Value Proposition
Benefit:
Enables DIY repairs, saving money and providing a deeper understanding of the vehicle.
📋 Manual Details
Coverage Areas
Primary Focus:
Comprehensive service and repair
Page Count
Estimated Pages:
Varies (detailed manuals often exceed 500 pages)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing.
Engine Control System:
Engine management, EFI (Electronic Fuel Injection) diagnosis and repair, sensors, actuators.
Fuel System:
Fuel pump, injectors, fuel lines, fuel tank, fuel pressure regulator, service specifications.
Emission Control:
Catalytic converter, EGR (Exhaust Gas Recirculation), evaporative emission control system.
Cooling System:
Radiator, water pump, thermostat, coolant, hoses, fan.
Lubrication System:
Oil pump, oil filter, oil pan, oil specifications, oil pressure.
Ignition Starting Charging:
Spark plugs, ignition coils, distributor (if applicable), starter motor, alternator, battery.
Automatic Transmission:
Service, repair, fluid specifications, torque converter, solenoids.
Manual Transmission:
Clutch, gearbox, shifter linkage, repair procedures.
Drivetrain:
Driveshaft, universal joints, differential, axle shafts, wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings.
Steering:
Steering column, steering rack, power steering pump, hydraulic lines, alignment.
Brakes:
Brake system components (calipers, rotors, pads, lines), ABS (Anti-lock Braking System), parking brake.
Wheels Tires:
Tire sizes, wheel specifications, bolt patterns, pressure recommendations.
Climate Control:
Air conditioning system service, heater core, blower motor, controls.
Restraint Systems:
Seat belts, Supplemental Restraint System (SRS) components (airbags if equipped), pre-tensioners.
Electrical System:
Wiring diagrams, lighting, fuses, relays, battery system, charging system.
Body Interior:
Door locks, windows, mirrors, windshield, instrument panel, seats, engine hood, exterior and interior trim.
Instrumentation Audio:
Gauges, warning lights, meter cluster, audio system, visual systems.
Cruise Control:
Operation, diagnosis, and repair of the cruise control system.
Wiper Washer:
Wiper motor, linkages, washer pump, fluid reservoir.
Multiplex Can Communication:
Diagnosis and understanding of multiplexed or CAN communication systems (relevant for later E24 models or specific ECUs).
Engine Immobilizer:
Information on the operation and potential troubleshooting of engine immobilizer systems, if equipped.
Seat Belt Restraint:
Detailed instructions on seat belt maintenance, adjustment, and replacement.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Troubleshooting:
Diagnostic procedures for common problems and system malfunctions.
Repair Rebuild:
Step-by-step instructions for component removal, repair, and reinstallation.
Diagnostics:
Fault code interpretation, circuit testing, component testing.
Engine Performance Tuning:
Details on fuel and ignition timing adjustments, component upgrades for performance enhancement.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to major component overhauls and diagnostics.
Detail Level:
Includes torque specifications, clearances, and detailed assembly/disassembly instructions.
Diagnostic Charts:
Inclusion of troubleshooting flowcharts and symptom-based diagnostic guides.
📊 Manual Specifications
File Format
Quality:
Likely scanned pages, quality may vary but should be readable.
Print Quality
Printability:
Designed to be printed, allowing users to take sections into the garage.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Early:
M30B34 (3.4L inline-6)
Engine Code Late:
M30B35 (3.5L inline-6)
Performance
3.4L Horsepower:
~218 hp (SAE gross)
3.4L Torque:
~290 lb-ft (SAE gross)
3.5L Horsepower:
~208 hp (SAE net) / ~218 hp (SAE gross, early 3.5L)
3.5L Torque:
~224 lb-ft (SAE net) / ~295 lb-ft (SAE gross, early 3.5L)
Fuel System
Fuel Injection:
Bosch L-Jetronic or Motronic EFI
Engine Layout
Configuration:
Inline 6-cylinder, front-engine, rear-wheel drive
🔧 Transmission
Standard
Standard Transmission:
Getrag 265 5-speed manual transmission
Optional
Optional Transmission:
ZF 4HP22 4-speed automatic transmission
Features
Manual Gear Pattern:
Dogleg first gear (early models), standard H-pattern (later models).
📐 Dimensions
Exterior
Wheelbase:
103.3 inches (2624 mm)
Length:
190.6 inches (4841 mm)
Width:
70.5 inches (1791 mm)
Height:
53.1 inches (1350 mm)
Weights
Curb Weight:
Approximately 3,600 - 3,800 lbs (1630 - 1725 kg)
🛡️ Safety Features
Ratings
Crash Test Info:
Limited formal crash test data available for this era, but built to high German safety standards for the time.
Active Features
Braking System:
4-wheel disc brakes, ABS (optional/standard on later models).
Passive Features
Seat Belts:
3-point front seat belts, rear lap belts.
Body Structure:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory premium sound systems, often with cassette tape decks. Limited digital integration typical for the era.
Driver Assistance
ABS:
Anti-lock Braking System (optional on earlier models, standard on later ones).
Connectivity
Communication Systems:
Basic onboard computer (check control system) for diagnostics and vehicle status.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or annually, whichever comes first.
Major Service:
15,000-30,000 miles for spark plug replacement, belt inspections, fluid flushes.
Fluid Specifications
Engine Oil:
API SG, SAE 15W-40 or 20W-50 (check owner's manual for specific climate recommendations).
Coolant:
BMW Blue Antifreeze/Coolant (50/50 mix with distilled water).
Automatic Transmission Fluid:
Dexron III (or equivalent specification for ZF 4HP22).
Manual Transmission Fluid:
GL-4 or GL-5 gear oil, SAE 75W-90.
Brake Fluid:
DOT 4
Known Issues
Common Problems:
Cooling system leaks (hoses, radiator), fuel distributor issues (L-Jetronic), aging wiring harnesses, suspension bushings wear, idle control valve issues.
Corrosion:
Prone to rust in common areas like wheel arches, rocker panels, and sunroof drains.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's commitment to 'The Ultimate Driving Machine', blending luxury, performance, and engineering precision.
Model Evolution
E24 Introduction:
Introduced in 1976, the E24 succeeded the E9 coupe and was BMW's flagship coupe for over a decade.
Production
Production Span:
1976-1989
Manufacturing Location:
Germany
Model Variants
Performance Variants:
M635CSi (North America: M6) - equipped with the potent M88/3 or S38 engine.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Widely praised by automotive journalists for its styling, handling, and performance during its production run.
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