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Subaru RX 1984-1994 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: RX Codes Chassis Codes: Various, potentially including variations based on engine and market, common Subaru codes of the era include AM, AL, AT....
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Type: Car
Vendor:
Sku: 481777
Subaru RX 1984-1994 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
RX
Codes
Chassis Codes:
Various, potentially including variations based on engine and market, common Subaru codes of the era include AM, AL, AT.
Engine Codes:
EA81, EA82 (Naturally Aspirated and Turbocharged variants).
Generation
Model Years:
1984-1994
👋 Introduction
Market Position
Segment:
Subcompact/Compact performance car, known for its rally heritage and all-wheel-drive capabilities (though RWD variants might exist).
Competitive Analysis
Competitors:
Likely competed with vehicles like the Volkswagen Golf GTI, Ford Escort RS Turbo, Honda Civic Si, and other sporty compacts of the era.
Key Features
Subaru Strengths:
Symmetrical All-Wheel Drive (available on some variants), boxer engine layout, robust build quality, reputation for durability.
Performance Orientation:
The 'RX' designation often implies a performance-oriented model, potentially with turbocharged engines and sport-tuned suspension.
📋 Manual Details
Coverage Areas
Geographic Markets:
Global, with specific regional adaptations likely detailed within the manual.
Vehicle Variants:
Includes coverage for various RX models, likely encompassing different engine options (naturally aspirated and turbocharged) and body styles if applicable (e.g., coupe, sedan, wagon).
Page Count
Estimated Pages:
Likely over 1000 pages, reflecting the comprehensive nature of factory service manuals.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, component inspection, troubleshooting, timing belt/chain, valve train, piston/ring installation, crankshaft, cylinder head procedures.
Engine Management:
Fuel injection (EFI), ignition system, emissions control systems, sensor testing, diagnostic trouble codes (DTCs), ECU functions.
Transmission Manual:
Clutch operation, transmission disassembly, assembly, gear inspection, synchronizer repair, shifting mechanisms.
Transmission Automatic:
Automatic transmission operation, hydraulic circuits, torque converter, valve body repair, transmission fluid changes, shift control.
Drivetrain:
Front wheel drive axles, rear differential (if applicable), driveshaft, CV joints, wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, steering knuckle, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, wheel alignment procedures.
Brakes:
Front and rear brake systems (disc/drum), brake fluid specifications, caliper and wheel cylinder service, parking brake system, ABS (if equipped).
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, compressor, evaporator, condenser service.
Body And Chassis:
Body panel removal and installation, interior trim, glass replacement, chassis lubrication, corrosion protection.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, timing belt replacement intervals.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, electrical diagnostics, engine performance issues, drivability problems.
Repair And Rebuild:
Step-by-step instructions for component overhaul and replacement, including engine rebuilds, transmission overhauls, brake system repairs.
Diagnostics:
Diagnostic Trouble Code (DTC) interpretation, use of diagnostic tools, sensor and actuator testing procedures.
Electrical Troubleshooting:
Use of wiring diagrams, continuity testing, voltage drop testing, circuit diagnosis.
Specifications And Tolerances:
Torque values, clearance specifications, fluid capacities, engine component clearances, wheel alignment angles.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid changes and inspections to complete engine and transmission rebuilds, detailed electrical diagnostics, and body repair.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Resolution:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Digital Format Notes:
N/A (Digital download)
Paper Type
Digital Format Notes:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally opposed (Boxer) 4-cylinder
Displacement:
1.8L (1795cc) EA81, 1.8L (1781cc) EA82
Aspiration:
Naturally Aspirated and Turbocharged (likely designated 'RX Turbo' or similar).
Performance
Horsepower Na:
Typically in the 70-90 hp range for naturally aspirated variants.
Horsepower Turbo:
Likely in the 100-130 hp range for turbocharged variants.
Torque Na:
Estimated 90-100 lb-ft for naturally aspirated variants.
Torque Turbo:
Estimated 120-140 lb-ft for turbocharged variants.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) for most models, some earlier or base models might have carburetor options, but RX variants typically feature EFI.
Fuel Type:
Unleaded Gasoline
Engine Components
Timing Drive:
Timing Belt (EA81 and EA82)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
3-speed or 4-speed Automatic Transmission
Features
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and Symmetrical All-Wheel Drive (AWD).
Fluid Specifications
Manual Transmission Fluid:
GL-5 Gear Oil (e.g., 75W-90)
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for exact specification).
📐 Dimensions
Exterior
Wheelbase:
Varies by body style, typically around 97-100 inches.
Length:
Varies by body style, typically around 160-170 inches.
Width:
Varies by body style, typically around 64-66 inches.
Height:
Varies by body style, typically around 54-56 inches.
Weights
Curb Weight:
Approximately 2200-2600 lbs depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official NHTSA/IIHS ratings available for this specific era and model due to testing standards of the time. The manual will likely detail structural information and safety systems.
Active Features
Braking System:
Front disc brakes, rear drum brakes standard. Optional front and rear disc brakes on higher trims or performance models. ABS was not common in this era for this model.
Passive Features
Restraints:
Seat belts (lap and shoulder belts).
Chassis Design:
Unibody construction designed for torsional rigidity and crash energy management, characteristic of Subaru's engineering.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Optional upgraded stereo systems might have been available.
Driver Assistance
ABS:
Anti-lock Braking System was not a common feature on most RX models of this era.
Connectivity
Exterior Features:
Halogen headlights, power mirrors (manual adjustment common), body-colored or black trim depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, whichever comes first (consult manual for exact recommended interval).
Timing Belt Replacement:
Crucial service item, typically every 60,000-90,000 miles or 5-7 years. Failure can cause severe engine damage (interference engine).
Spark Plug Replacement:
Around 30,000-60,000 miles depending on spark plug type (copper vs. platinum).
Fluid Specifications
Engine Oil Type:
10W-30 or 10W-40 synthetic or conventional oil recommended (check manual for specific viscosity and API rating).
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Subaru Super Coolant or equivalent meeting Subaru specifications).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine:
Head gasket leaks (especially on turbo models), oil leaks, potential for oil consumption with age, ignition system component wear (coils, plug wires).
Suspension:
Worn bushings, ball joints, and tie rod ends; strut and shock absorber wear.
Electrical:
Corrosion on connectors, aging wiring harnesses, alternator and starter motor wear.
Rust:
Prone to rust, especially in areas exposed to road salt (rocker panels, wheel wells, chassis components).
📚 Vehicle History
Brand Heritage
Subaru Legacy:
Subaru has a long history of producing reliable and capable vehicles, with a strong foundation in aircraft engineering that influenced their early automotive designs.
Model Evolution
Subaru Rx Lineage:
The Subaru RX was part of Subaru's range of compact cars, building on the reputation established by earlier models like the Leone. It served as a precursor to later models like the Impreza.
Production
Manufacturing Locations:
Primarily manufactured in Japan.
Production Period Notes:
Covering a significant span from the mid-80s to the mid-90s, indicating a successful model run with potential updates and facelifts within this period.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
While specific awards for the RX model might not be widely documented, Subaru as a brand was recognized for its all-wheel-drive technology and durability during this period.
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