Engine Mechanical:
Complete engine overhaul, internal components, cylinder head, block, pistons, crankshaft, camshaft, timing components.
Engine Control System:
Fuel injection systems (Bosch L-Jetronic/Motronic where applicable), ignition system, sensors, actuators, diagnostics.
Fuel System:
Fuel pump, fuel injectors, fuel lines, fuel tank, fuel pressure regulator, fuel filter replacement and servicing.
Emission Control:
Emission control systems, catalytic converter, EGR (if equipped), evaporative emission control, diagnosis and repair.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant hoses, coolant specifications and flushing procedures.
Lubrication System:
Oil pump, oil filter, oil pan, oil pressure specifications, oil change intervals, fluid specifications.
Ignition Starting Charging:
Spark plugs, ignition coil, distributor (if applicable), starter motor, alternator, battery testing and replacement.
Automatic Transmission:
Automatic transmission servicing, fluid checks, adjustments, repair procedures, torque converter.
Manual Transmission:
Manual transmission servicing, clutch replacement, gear linkage adjustments, internal repairs, fluid specifications.
Drivetrain:
Clutch, driveshaft, universal joints, differential, axle shafts, wheel bearings.
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (trailing arms, shock absorbers, bushings), alignment specifications.
Wheels Tires:
Tire pressure, wheel balancing, wheel alignment, wheel bolt pattern, tire size specifications.
Brake System:
Front and rear disc brakes, brake pads, brake rotors, brake calipers, brake fluid, bleeding procedures, master cylinder, brake lines.
Parking Brake:
Parking brake mechanism, adjustment, cable replacement.
Steering:
Steering column, steering gear (rack and pinion), power steering system (if equipped), steering fluid, troubleshooting.
Climate Control:
Air conditioning system, heater core, blower motor, climate control panel, refrigerant types, servicing procedures.
Restraint Systems:
Seat belts, seat belt retractors, potential SRS system components (though less common in E21).
Body Electrical:
Interior and exterior lighting, door locks, power windows (if equipped), mirrors, wipers, washers, horn, instrument panel illumination.
Body Panels:
Hood, doors, trunk lid, fenders, bumpers, hinges, latches, panel alignment, rust repair.
Glass Mirrors:
Windshield, side glass, rear glass, mirror replacement and adjustment.
Interior Trim:
Seats, dashboard, door panels, headliner, carpet, interior component removal and installation.
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems.
Maintenance Procedures:
Regular scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups.
Troubleshooting Guides:
Diagnostic charts and symptom-based troubleshooting for common issues.
Repair Procedures:
Step-by-step instructions for all mechanical and electrical component repairs and replacements.
Diagnosis:
Procedures for diagnosing faults in engine, transmission, braking, electrical, and other systems.
Depth:
Factory-level technical depth, suitable for both DIY enthusiasts and professional technicians. Covers basic maintenance to complete engine and transmission rebuilds.
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or annually, with specific intervals detailed in the manual based on driving conditions.
Tune Up Interval:
Spark plug replacement, ignition timing adjustments, and filter checks typically recommended every 15,000-30,000 miles (24,000-48,000 km), depending on engine and component wear.
Engine Oil Specification:
Generally recommended 20W-50 or 10W-40 synthetic or semi-synthetic oil, depending on climate and specific engine type. Manual will confirm exact API service classifications.
Coolant Specification:
A silicate-free ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) is typical. Manual will specify BMW coolant or equivalent and boiling/freezing point targets.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid is generally specified. Manual will confirm the exact requirement and change interval.
Transmission Fluid Specification Auto:
Specific ATF fluid type (e.g., Dexron II or equivalent) for the automatic transmission, with capacity listed in the manual.
Transmission Fluid Specification Manual:
GL-4 or GL-5 gear oil for manual transmissions, with specific viscosity grades (e.g., 75W-90) detailed in the manual.
Common E21 Issues:
Rust in common areas (wheel arches, sills, jacking points), aging fuel lines and rubber components, cooling system leaks (hose and radiator failures), fuel distributor issues on early injected models, wear on suspension bushings and ball joints.
Electrical System Concerns:
Corrosion in fuse boxes and connectors, aging wiring insulation, dashboard gauge cluster issues, starter motor and alternator reliability over time.