This manual covers the 1984 ATC200ES Big Red, a utility-focused All-Terrain Vehicle renowned for its durability and versatility. As a key model in the early ATV lineup, the Big Red was designed for both work and recreation, offering reliable performance across various terrains. Its engineering emphasizes a robust 4-stroke, air-cooled 192 cc engine, automatic transmission with a two-speed transfer case, and electric start, providing a balance of power and user convenience for its era. The Big Red represented a significant step in ATV development, contributing to the pioneering role in the powersports market.
This comprehensive workshop service and repair manual provides detailed information essential for the maintenance, repair, and restoration of your 1984 ATC200ES Big Red. Covering all styles, it delves into every aspect of the vehicle, including engine systems, chassis components, and electrical systems, with specific sections dedicated to lubrication, fuel, ignition, and charging systems. The manual offers complete diagnostic, repair, and rebuilding procedures, supported by detailed illustrations, diagrams, and specifications, ensuring that owners and technicians can effectively perform all necessary tasks, from routine maintenance like oil changes and spark plug service to more complex component overhauls and troubleshooting.
Product Type:
Service Repair Manual
Vehicle Category:
All-Terrain Vehicle (ATV)
Key Competitors Era:
Other utility ATVs from brands like Yamaha, Kawasaki, and Suzuki from the early to mid-1980s.
Model Designation:
Big Red designation signifies a robust, utility-focused ATV.
Versatility:
Designed for work and recreation, offering capabilities in various terrains.
Primary Focus:
Service, Repair, Maintenance, Rebuild, Refurbishment, Restoration
Style Coverage:
All styles covered
Type:
Complete Workshop Service and Repair Manual
Engine Systems:
Lubrication, Fuel System, Engine Removal/Installation, Cylinder Head/Valves, Cylinder/Piston, Clutch/Oil Pump/Gearshift Linkage, Recoil Starter/Alternator/Starter Clutch, Subtransmission/Output Gear, Transmission/Crankshaft
Chassis Systems:
Front Wheel/Brake/Steering, Rear Wheel/Brake/Final Drive, Carriers/Rear Fender/Hitch/Exhaust
Electrical Systems:
Ignition System, Battery/Charging System, Starter System, Lights/Switches
Diagnostic Procedures:
All diagnostic procedures covered
Repair Procedures:
All repair procedures covered
Maintenance Procedures:
Detailed maintenance procedures included
Rebuilding Procedures:
Engine and component rebuilding procedures covered
Restoration Guidance:
Guidance for refurbishing and restoring the vehicle
Detail Level:
Comprehensive (detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions)
Digital Format:
PDF (Portable Document Format)
Readability:
High-resolution digital reproduction, ensuring clarity of text and images
Digital Binding:
N/A (Digital Download)
Digital Medium:
N/A (Digital Download)
Engine Type:
4-stroke, OHV, Air-cooled
Displacement:
192 cc (Cubic Centimeters)
Bore X Stroke:
63.0 mm x 62.0 mm (approximate, verified in manual)
Compression Ratio:
8.5:1 (typical for this era and engine size, verify in manual)
Horsepower:
Approximately 14-16 HP (at RPM, specific data in manual)
Torque:
Specific torque figures not readily available without manual access, but designed for low-end grunt.
Carburetor:
Keihin Carburetor (Specific model number likely present in manual)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.0 Liters (approximate, confirm in manual)
Oil Type:
API SE, SF, SG or higher service classification, SAE 10W-30 recommended (verify specific viscosity and API rating in manual)
Oil Capacity:
Approximately 1.4 Liters (with filter change, confirm in manual)
Transmission Type:
Automatic (Hondamatic)
Gear Selection:
Forward, Neutral, Reverse
Transfer Case:
Two-speed transfer case with high/low range (as suggested by 'ES' designation implying electric start and likely enhanced gearing/features).
Transmission Fluid Type:
Honda Genuine ATV Oil or equivalent SAE 10W-30 API SE, SF, SG (verify in manual)
Overall Length:
Approximately 1935 mm (verify in manual)
Overall Width:
Approximately 1110 mm (verify in manual)
Overall Height:
Approximately 1080 mm (verify in manual)
Dry Weight:
Approximately 208 kg (verify in manual)
Payload Capacity:
Specific payload capacity not detailed here, but the Big Red is known for its utility. Refer to manual for specifics.
Towing Capacity:
Typically rated for towing, specific capacity should be confirmed in the manual.
Atv Safety Standards:
Adherence to ATV safety recommendations of the era; manual likely details safe operating practices.
Braking System:
Front: Drum brake; Rear: Drum brake. Manual provides detailed adjustment and maintenance procedures.
Parking Brake:
Mechanism typically integrated into the rear brake system, details in manual.
Lighting:
Headlight and taillight included; wiring schematics for the lighting system are provided in the manual.
Operator Controls:
Standard handlebar controls for throttle, braking, and gear selection. Manual details proper use.
Dashboard Features:
Basic instrumentation, likely including speedometer, odometer, and indicator lights. Manual details function of all controls and indicators.
Electric Start:
The 'ES' in the model name typically denotes Electric Start, a significant technological convenience feature for the era.
Diagnostic Ports:
No modern OBD-II or similar diagnostic ports. Troubleshooting relies on manual's diagnostic flowcharts and component testing.
Oil Change Interval:
Recommended every 1000 km or annually, or after heavy use, as detailed in the 'Maintenance' section. Specific interval will be detailed in the manual.
Air Filter Cleaning:
Regular inspection and cleaning are crucial, especially in dusty conditions. Specific intervals will be provided in the manual.
Spark Plug Maintenance:
Inspection and gap adjustment recommended at regular intervals, typically with oil changes. Specific recommendations in the manual.
Brake Fluid Type:
DOT 3 or DOT 4 (verify in manual for specific type and brand recommendations)
Final Drive Gear Oil:
Specific gear oil viscosity and type to be confirmed in the manual, typically a GL-4 or GL-5 rated gear oil.
Carburetor Gumming:
Common issue with older carbureted engines if fuel sits for extended periods. Manual provides cleaning and rebuilding steps.
Electrical Connector Corrosion:
Potential for corrosion in wiring connectors, particularly in off-road environments. Manual includes wiring diagrams for troubleshooting.
Recoil Starter Wear:
The recoil starter mechanism can experience wear over time. Manual details inspection and replacement procedures.
Suspension Component Wear:
Bushings and seals in the suspension can wear out. Manual provides specifications for inspection and replacement.
Manufacturer:
Honda Motor Company, Ltd.
Motorsports Legacy:
Honda has a long history in motorsports and powersports, known for engineering and reliability.
Atv Pioneering:
Honda was a key player in the early development and popularization of ATVs.
Generation:
The ATC200ES Big Red represents a significant model in Honda's ATC lineup of the early 1980s, known for its utility and refinement over earlier models.
Production Period:
Early to mid-1980s, with the 1984 model year being the subject of this manual.
Key Advancements 1984:
The 'ES' designation often signifies Electric Start, a notable convenience feature for the era. Likely other refinements in suspension, braking, or transmission compared to base models.
Model Reputation:
The Big Red line was generally well-regarded for its durability and utility in its class during the 1980s.
