Vehicle Segment:
Utility All-Terrain Vehicle (ATV)
Historical Context:
The 1984 Honda TRX200 Fourtrax was a foundational model in the early development of the sport utility ATV market, known for its reliability and utility features.
Manual Advantage:
Provides comprehensive, dealer-level repair information, enabling owners to perform a wide range of maintenance and repair tasks, saving on labor costs.
Delivery Method:
Instant download after purchase, eliminating shipping costs and wait times.
Engine:
Complete engine teardown, rebuild, maintenance, troubleshooting, including cylinder head, valves, cylinder, piston, clutch, oil pump, recoil starter, alternator, cam chain tensioner.
Transmission:
Sub-transmission, main transmission, crankshaft, drive mechanism, primary reduction gear, gearshift operations.
Fuel System:
Carburetor operation, adjustment (pilot jet, main jet, slow jet, mixture screw), fuel pump, fuel tank, fuel lines.
Electrical System:
Ignition system, battery, charging system, starter system, lights, switches, magneto, stator, rectifier, coil, electrical schematics.
Chassis And Suspension:
Front wheel, rear wheel, front brake, rear brake, steering, front fender, rear fender, exhaust pipe, swingarm, forks, struts, linkage, triple trees.
Bodywork:
Fenders, panels, plastic components, exhaust system.
Maintenance:
Scheduled maintenance, lubrication, fluid changes (engine oil, coolant, brake fluid), valve clearance adjustments, tire pressure checks.
Repair:
Step-by-step repair instructions for all major components, including complete teardown and rebuild procedures.
Troubleshooting:
Comprehensive troubleshooting guides for diagnosing and resolving common problems, including sections on 'no spark' and error codes.
Technical Data:
Torque specifications, part diagrams, illustrations, specifications for various components.
Depth:
Highly detailed, suitable for professional technicians and advanced DIY mechanics, covering complete rebuilds and diagnostics.
Engine Type:
Air-cooled, Four-stroke, Single-cylinder OHC
Displacement:
192 cc (Cubic Centimeters)
Bore X Stroke:
63.0 mm x 62.0 mm
Horsepower:
Estimated 12-15 HP (Specific figures may vary and are detailed in the manual).
Torque:
Detailed torque specifications for all engine components are provided in the manual.
Carburetor Model:
Teikei (Specific model number detailed in manual)
Fuel Delivery:
Carburetor
Recommended Fuel:
Unleaded gasoline (Octane rating specified in manual)
Oil Type:
SAE 10W-30 or 20W-40 API SG or SH (Specific recommendations in manual)
Oil Capacity:
Approximately 1.7 Liters (check manual for exact capacity).
Length:
Approximately 76.8 inches (1950 mm)
Width:
Approximately 39.8 inches (1010 mm)
Height:
Approximately 42.7 inches (1085 mm)
Dry Weight:
Approximately 342 lbs (155 kg)
Fuel Capacity:
Approximately 2.4 US gallons (9.0 Liters)
Atv Safety Standards:
While specific modern ratings may not apply retrospectively, the manual addresses safe operation and maintenance procedures critical for ATV safety.
Braking System:
Front: Drum brake; Rear: Drum brake. Details on adjustment and maintenance included.
Lighting System:
Headlight, taillight, and brake light; troubleshooting for bulbs and switches is covered.
Frame Construction:
Robust steel frame, details on inspection and repair are provided.
Engine Oil Change:
Recommended every 1000 km or 6 months, whichever comes first (verify in manual).
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions. Detailed procedure in manual.
Valve Clearance Check:
Recommended at specific mileage intervals or annually. Precise intervals and procedures are in the manual.
Engine Oil Viscosity:
SAE 10W-30 or 20W-40
Gear Oil Viscosity:
SAE 80W-90
Common Wear Items:
Brake shoes, clutch components, spark plugs, air filters, and suspension bushings are common wear items. The manual provides guidance on inspection and replacement.
Carburetor Issues:
Clogged jets or pilot circuits due to stale fuel are common; manual provides cleaning and adjustment procedures.
