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Alfa Romeo Milano 1985-1989 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: Milano Model Years Covered: 1985, 1986, 1987, 1988, 1989 Chassis Code: Type 116 (based on Alfa Romeo Alfetta) Codes Engine Codes: AR01204...
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Sku: 454801
Alfa Romeo Milano 1985-1989 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
Milano
Model Years Covered:
1985, 1986, 1987, 1988, 1989
Chassis Code:
Type 116 (based on Alfa Romeo Alfetta)
Codes
Engine Codes:
AR01204 (2.0L), AR01204/07 (2.0L Twin Spark), AR01232 (2.5L)
👋 Introduction
Market Position
Target Audience:
Professional Technicians and DIY Mechanics
Competitive Analysis
Value Proposition:
Comprehensive information equivalent to official workshop manuals, available digitally for immediate access
Key Features
Ease Of Navigation:
Numbered table of contents for quick information retrieval
Cost Effectiveness:
Eliminates shipping costs and waiting times associated with physical manuals
📋 Manual Details
Coverage Areas
General Coverage:
Repair, maintenance, rebuilding, refurbishment, restoration
Diagnostic Coverage:
Comprehensive diagnostic procedures
Electrical Coverage:
Detailed wiring diagrams, troubleshooting, electrical service procedures
Page Count
Estimated Page Count:
Detailed (Exact number not specified, but implies comprehensive)
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Print Quality:
Full Printable
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, tuning, lubrication system, cooling system, fuel system
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU) diagnostics
Transmission:
Manual and automatic transmission repair, clutch, drive shafts, differentials
Suspension Steering:
Front and rear suspension, steering gear, power steering system
Brakes:
Hydraulic system, discs, calipers, master cylinder, parking brake, ABS (if equipped)
Fuel System:
Fuel injection (Bosch L-Jetronic/Motronic), fuel pump, injectors, fuel lines
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), mufflers, pipes
Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses
Electrical System Components:
Lighting, instruments, switches, power windows, central locking (if equipped)
Body Chassis:
Body panels, doors, hood, trunk, interior trim, chassis components
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Repair Procedures:
Step-by-step repair instructions for all major systems
Troubleshooting:
Systematic fault finding and diagnostic procedures
Rebuilds:
Engine and transmission rebuilding procedures
Restoration:
Guidance for refurbishing and restoring components
Technical Depth
Depth Level:
Professional technician level with extensive detail
Instruction Format:
Numbered steps, detailed sub-steps, notes, cautions, warnings
Visual Aids:
Detailed illustrations, drawings, photos, enlarged insets
Wiring Diagrams:
Integrated with electrical service procedures for ease of use
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Printability:
Fully printable pages
Binding Type
Binding:
Digital (No physical binding)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 (Twin Cam), V6
Displacement 2.0L:
1995 cc (121.7 cu in)
Displacement 2.5L:
2492 cc (152.1 cu in)
Performance
Horsepower 2.0L:
Approx. 126-135 hp (depending on tune and year)
Horsepower 2.5L:
Approx. 158-160 hp
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic electronic fuel injection
Ignition System:
Electronic ignition, distributor-based or distributorless (depending on variant)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual
Optional
Optional Transmission:
3-speed automatic (e.g., ZF)
Features
Drive Layout:
Rear-wheel drive (RWD)
Transaxle:
De Dion transaxle (Alfetta platform feature, including gearbox and differential in rear)
📐 Dimensions
Exterior
Body Styles:
4-door sedan, 2-door coupe (QV)
Wheelbase:
Approx. 2510 mm (98.8 in)
Weights
Curb Weight:
Approx. 1200-1300 kg (2645-2866 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data for this era; manual will cover chassis integrity and safety systems
Active Features
Braking System:
Four-wheel disc brakes (often ventilated front)
Passive Features
Seat Belts:
Standard three-point seat belts
Steering Column:
Collapsible steering column
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with upgraded options available
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available on certain models/trims
Connectivity
Telematics:
Not applicable for this era of vehicle
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6-12 months (refer to manual for exact spec)
Timing Belt Interval:
Crucial for Twin Cam engines, typically around 30,000-50,000 miles (consult manual for precise interval and procedure)
Fluid Specifications
Engine Oil Type:
API SF/SG, SAE 20W-50 or 10W-40 (verify with manual based on climate)
Transmission Fluid Type:
GL-4 SAE 75W-90 or 80W-90 gear oil for manual transaxle (verify with manual)
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water
Known Issues
Rust Corrosion:
Common in wheel arches, sills, and around windows; requires thorough inspection and preventative treatment
Electrical Gremlins:
Wiring harness degradation, intermittent faults in switches and sensors are not uncommon; detailed diagnostics are essential
Fuel System Reliability:
Aging fuel lines, injectors, and fuel pumps can require periodic service or replacement
Timing Belt Failure:
Critical component; failure leads to severe engine damage. Strict adherence to replacement intervals is vital.
📚 Vehicle History
Brand Heritage
Brand Essence:
Italian automotive manufacturer known for sporty design, performance, and engineering
Model Evolution
Platform Basis:
Based on the Alfa Romeo Alfetta platform, inheriting its rear transaxle and de Dion rear axle layout
Design Philosophy:
Blend of sporty driving dynamics and executive car styling
Production
Production Location:
Italy
Production Period:
1983-1989 (Milano nameplate)
🏆 Awards & Recognition
Recognitions
Design Awards:
Known for Pininfarina styling, often praised for its distinctive Italian design
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