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Ferrari 328 328GTB 328GTS 1985-1989 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Ferrari Model: 328 GTB / GTS Product Type: Factory Service Repair Manual Codes Internal Product Code: FER-328-FSRM-8589 👋 Introduction Market Position Market Segment: Mid-engine, rear-wheel-drive...
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Sku: 497198
Ferrari 328 328GTB 328GTS 1985-1989 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ferrari
Model:
328 GTB / GTS
Product Type:
Factory Service Repair Manual
Codes
Internal Product Code:
FER-328-FSRM-8589
👋 Introduction
Market Position
Market Segment:
Mid-engine, rear-wheel-drive V8 sports car; successor to the 308 series.
Competitive Analysis
Competitors:
Porsche 911 (930), Lotus Esprit, Chevrolet Corvette C4, Aston Martin V8 Vantage.
Key Features
Design Philosophy:
Refined performance, Pininfarina styling, driver-focused cockpit.
Sales Positioning:
A more accessible and user-friendly Ferrari, bridging the gap between the 308 and the more potent F40.
Value Proposition
Manual Value:
Essential for owners and mechanics to maintain the performance and longevity of a complex Italian supercar.
📋 Manual Details
Coverage Areas
Covered Years:
1985, 1986, 1987, 1988, 1989
Covered Models:
328 GTB (Berlinetta), 328 GTS (Targa)
Page Count
Estimated Page Count:
Detailed and extensive, likely 800+ pages (typical for Ferrari factory manuals of this era)
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, assembly, diagnostics, tuning, valve train, crankshaft, pistons, cooling system, lubrication system.
Fuel System:
Fuel injection (Bosch K-Jetronic), fuel pumps, injectors, fuel lines, pressure regulators, fuel tank.
Ignition System:
Ignition coils, distributor, spark plug wires, timing, electronic control unit (ECU).
Transmission:
Manual gearbox overhaul, clutch, driveshafts, differential, shift mechanism.
Brakes:
Hydraulic system, ABS (if equipped), master cylinder, calipers, rotors, brake fluid, bleeding procedures.
Suspension:
Front and rear suspension geometry, shock absorbers, springs, control arms, bushings, alignment.
Steering:
Power steering system, steering rack, tie rods, steering column.
Electrical System:
Full wiring diagrams, battery, alternator, starter, lighting, instrumentation, switches, relays, fuses, ECU diagnostics.
Bodywork And Chassis:
Panel removal and installation, doors, windows, locks, climate control system, interior trim, structural components.
Cooling System:
Radiator, fans, water pump, coolant hoses, thermostat, coolant specifications.
Exhaust System:
Exhaust manifolds, catalytic converters (early models), mufflers, pipes, hangers.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes (oil, coolant, brake, gearbox), filter replacements, spark plug checks, belt inspection/replacement.
Troubleshooting:
Systematic fault diagnosis for all major vehicle systems, symptom-based troubleshooting guides, diagnostic codes.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair across the entire vehicle.
Diagnostics:
Engine performance diagnostics, electrical system troubleshooting, fuel system analysis.
Technical Specifications:
Detailed specifications for all components, torques, clearances, pressures, and electrical values.
Technical Depth
Depth:
Comprehensive; covers everything from routine maintenance to complete engine and gearbox rebuilds, electrical system diagnostics, and bodywork repairs.
Target Audience:
Professional mechanics, experienced DIY enthusiasts, Ferrari service technicians.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Typically searchable text for quick information retrieval.
Software Requirements:
Adobe Acrobat Reader or compatible PDF viewer, WinZip or equivalent for extraction.
Compatibility:
Compatible with all versions of Windows and macOS.
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F106 D.040
Engine Type:
Naturally aspirated V8, mid-mounted, transverse
Displacement:
3.2 Liters (3186 cc)
Bore X Stroke:
83 mm x 73.6 mm
Compression Ratio:
9.2:1
Valve Train:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder (32 valves total)
Performance
Horsepower:
270 hp @ 6300 rpm (European spec), 260 hp @ 6300 rpm (US spec)
Torque:
300 Nm (221 lb-ft) @ 4500 rpm (European spec), 291 Nm (215 lb-ft) @ 4500 rpm (US spec)
Fuel System
Fuel Delivery:
Bosch K-Jetronic CIS (Continuous Injection System) mechanical fuel injection
Fuel Type:
Unleaded Gasoline, Premium Octane (91+ RON)
Lubrication
Oil Capacity:
11.5 Liters (12.2 US Quarts)
Oil Type:
API SG or higher, SAE 15W-50 (or 20W-50 depending on climate)
Cooling System
Cooling Type:
Water-cooled, forced circulation
Coolant Capacity:
10.5 Liters (11.1 US Quarts)
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle (Type F120)
Gear Ratios:
Specific ratios for 1st through 5th gear and reverse are detailed within the manual.
Clutch:
Hydraulically actuated, single dry plate
Features
Transaxle Design:
Combined gearbox and differential unit for mid-engine layout.
Fluid Specifications
Gearbox Oil Capacity:
2.5 Liters (2.6 US Quarts)
Gearbox Oil Type:
API GL-4, SAE 75W-90 or 80W-90 gear oil (specific Ferrari recommendation likely detailed)
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1750 mm (68.9 in)
Height:
1130 mm (44.5 in)
Wheelbase:
2450 mm (96.5 in)
Front Track:
1450 mm (57.1 in)
Rear Track:
1460 mm (57.5 in)
Weights
Curb Weight:
Approximately 1,480 kg (3,263 lbs) for GTB, slightly less for GTS
Gross Weight:
Not typically specified for performance cars in the same way as mass-market vehicles.
Weight Distribution:
Designed for optimal mid-engine balance, close to 50/50.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data available for this era of low-volume exotic sports cars.
Active Features
ABS:
Optional on later models, standard on some later US-market cars. Manual covers operation and diagnostics if equipped.
Braking System:
Four-wheel disc brakes, ventilated front and rear.
Passive Features
Seat Belts:
Three-point inertia reel seat belts.
Body Structure:
Steel monocoque with steel subframes for engine and suspension mounting.
💡 Technology Features
Infotainment
Audio System:
Period-appropriate premium stereo systems, often with cassette player. Manual details electrical connections.
Driver Assistance
ABS:
Optional and later standard, its operation and maintenance are covered.
Connectivity
Diagnostics:
Limited by modern standards, primarily mechanical and basic electrical diagnostics covered. Manual provides diagnostic procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,100 miles) or annually. Manual provides specific checks.
Timing Belt Replacement:
Every 30,000 km (18,600 miles) or 5 years. Critical maintenance item detailed in the manual.
Major Service:
Typically recommended every 30,000 km or 5 years, encompassing timing belts, fluids, and comprehensive inspection.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 15W-50 or 20W-50 (check manual for climate specifics)
Brake Fluid:
DOT 3 or DOT 4, high-temperature synthetic brake fluid.
Coolant:
50/50 mixture of high-quality ethylene glycol antifreeze and distilled water.
Known Issues
Timing Belt Wear:
Crucial to replace regularly to prevent catastrophic engine damage. Manual details procedures and inspection.
Fuel Injector Clogging:
K-Jetronic system can be sensitive to fuel quality. Manual offers troubleshooting.
Electrical Connector Corrosion:
Common in older vehicles, especially in humid climates. Manual provides wiring diagrams for diagnosis.
Suspension Bushings:
Wear can lead to alignment issues and poor handling. Manual covers replacement procedures.
📚 Vehicle History
Brand Heritage
Heritage:
Ferrari is synonymous with motorsport excellence and high-performance luxury sports cars, founded by Enzo Ferrari.
Model Evolution
Predecessor:
Ferrari 308 GTB/GTS
Successor:
Ferrari F355
Development:
An evolution of the 308, featuring a larger engine, updated styling, and improved chassis dynamics.
Production
Production Years:
1985 - 1989
Production Numbers:
Total 328 production: 7,415 units (including 1,344 GTB and 6,071 GTS)
Manufacturing Location:
Maranello, Italy
🏆 Awards & Recognition
Recognitions
Press Reviews:
Generally received highly positive reviews for its performance, handling, and usability compared to its predecessors and contemporaries.
Ratings
Consumer Perception:
Highly regarded as a classic Ferrari that is relatively reliable and enjoyable to drive.
Certifications
Factory Documentation:
This manual is sourced from official Ferrari factory documentation, ensuring accuracy and completeness.
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