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yamaha fzx700 fazer Service Repair Manual 1986 1987

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🏷️ Basic Information Identification Make: Yamaha Model: FZX700 Fazer Year: 1986, 1987 Codes Model Code 1986: FZX700SC Model Code 1987: FZX700S 👋 Introduction Market Position Market Position: The FZX700 Fazer...
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Type: Motorcycle
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Sku: 127357
yamaha fzx700 fazer Service Repair Manual 1986 1987yamaha fzx700 fazer Service Repair Manual 1986 1987yamaha fzx700 fazer Service Repair Manual 1986 1987yamaha fzx700 fazer Service Repair Manual 1986 1987
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZX700 Fazer
Year:
1986, 1987
Codes
Model Code 1986:
FZX700SC
Model Code 1987:
FZX700S
👋 Introduction
Market Position
Market Position:
The FZX700 Fazer was Yamaha's attempt to carve out a niche in the sport-touring segment of the mid-1980s motorcycle market, offering a blend of performance and comfort. It was positioned as a more stylish and performance-oriented alternative to traditional UJMs (Universal Japanese Motorcycles) in its class.
Target Audience:
Riders looking for a reliable, versatile motorcycle for commuting, touring, and spirited riding, with an emphasis on ease of maintenance due to shaft drive.
Competitive Analysis
Competitive Analysis:
Competed against bikes like the Honda CB750F, Kawasaki GPz750, and Suzuki GS750/GSX750 models, offering a unique inline-four engine and distinctive styling. Its shaft drive was a key differentiator for maintenance-averse riders.
Key Features
Key Features:
Liquid-cooled inline-four engine, shaft drive, distinctive Fazer styling with integrated fairing, comfortable riding position for sport-touring.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete mechanical and electrical systems
Page Count
Page Count:
Estimated 400-500 pages (typical for this era's factory manuals)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
Features:
Clickable index for easy navigation, printable pages
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, fuel system, cooling system, lubrication system, ignition system, electrical system, charging system, starting system, transmission, clutch, drivetrain, suspension, steering, braking system, wheels and tires, frame, bodywork, routine maintenance, troubleshooting, diagnostics, specifications.
Chassis Components:
Frame, forks, rear shock, swingarm, steering bearings, wheels, brakes, fuel tank, seat, body panels.
Procedures Included
Procedures Included:
Regular maintenance checks and adjustments, engine disassembly and reassembly, carburetor tuning and rebuilding, fuel pump diagnosis, cooling system flushing and repair, oil change and filter replacement, ignition system troubleshooting and component replacement, electrical system wiring diagrams and fault finding, transmission inspection and repair, clutch service, final drive inspection, suspension fork service and rear shock absorber replacement, brake caliper overhaul, bleeding procedures, wheel bearing replacement, steering head bearing adjustment, frame inspection, body panel removal and installation.
Troubleshooting Guides:
Detailed troubleshooting flowcharts and symptom-based diagnostics for engine, electrical, and mechanical issues.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic maintenance tasks to full engine and transmission rebuilds, including detailed troubleshooting guides and diagnostic procedures.
Wiring Diagrams:
Complete, color-coded electrical wiring diagrams
📊 Manual Specifications
File Format
File Format:
Searchable PDF with clickable index
Compatibility:
Compatible with most PDF readers on Windows, macOS, Linux, and mobile devices.
Print Quality
Print Quality:
High resolution scans for clear diagrams and text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline-four
Displacement:
698 cc (cc)
Bore X Stroke:
67.0 mm x 48.8 mm (mm x mm)
Compression Ratio:
9.7:1
Fuel Induction:
Four 30 mm Mikuni carburetors (VM30)
Ignition System:
Transistor Controlled Ignition (TCI)
Valve Train:
DOHC, 4 valves per cylinder
Cooling Method:
Liquid cooling
Engine Layout:
Inline-four cylinder, transverse orientation
Performance
Horsepower Claimed:
Approx. 85 PS @ 9,500 rpm (variable by market and specific tuning)
Torque Claimed:
Approx. 6.5 kg-m @ 7,500 rpm (variable by market and specific tuning)
Fuel System
Fuel Tank Capacity:
16.0 liters (4.2 US gal)
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple disc
Final Drive:
Shaft drive
Features
Gear Ratios:
Refer to manual for specific ratios
Transmission Oil Type:
Yamalube 10W-40 or equivalent motorcycle-specific gear oil
Transmission Oil Capacity:
Refer to manual for specific capacity
📐 Dimensions
Exterior
Overall Length:
2165 mm (1986), 2155 mm (1987)
Overall Width:
755 mm
Overall Height:
1220 mm
Wheelbase:
1475 mm
Seat Height:
790 mm
Weights
Dry Weight:
214 kg (1986), 211 kg (1987)
Wet Weight:
Approximately 230 kg (fully fueled)
Ground Clearance:
150 mm
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles of this era did not have standardized crash ratings like automobiles)
Active Features
Active Features:
Dual front disc brakes, single rear disc brake, responsive suspension.
Passive Features
Passive Features:
Steel frame, rider protection integrated into fairing design.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Analog gauges: speedometer, tachometer, fuel gauge, coolant temperature gauge, indicator lights)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
Lighting
Headlight Type:
Halogen
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (5,000 km) or 6 months, whichever comes first.
Air Filter Check:
Every 3,000 miles (5,000 km); clean or replace as needed.
Spark Plug Replacement:
Every 6,000 miles (10,000 km).
Valve Clearance Check:
Every 12,000 miles (20,000 km).
Shaft Drive Maintenance:
Inspect and lubricate every 6,000 miles (10,000 km).
Clutch Fluid Check:
Inspect brake fluid level and condition every 6,000 miles (10,000 km).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (SAE 10W-40) or equivalent motorcycle-specific API SG or higher.
Engine Oil Capacity:
3.4 liters with filter change
Coolant Type:
Permanent type antifreeze (ethylene glycol based) mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Cooling System Capacity:
Approx. 2.0 liters
Known Issues
Known Issues:
Carburetor synchronization and cleaning due to age, potential for aging electrical connectors and wiring, shaft drive spline wear if not properly maintained, stator failure leading to charging issues. Fuel pump diaphragm degradation is also a common issue.
Common Repair:
Rebuilding carburetors, replacing fuel pump diaphragm, checking and cleaning electrical grounds, inspecting and potentially replacing charging system components (stator, regulator/rectifier).
Cam Chain Tensioner:
Some models may experience wear on the automatic cam chain tensioner, leading to rattling noise.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long-standing reputation for innovation and performance in the motorcycle industry, dating back to the 1950s. They are known for their musical instrument heritage as well, which influenced their early engineering approaches.
Model Evolution
Model Evolution:
The FZX700 Fazer was part of Yamaha's strategy to introduce diverse models. It shared its engine with the XJ700 Maxim and XJ700 Seca, but featured a unique chassis and styling package, including a distinctive half-fairing that gave it a more modern, integrated look for the time.
Production
Production Years:
1986-1987 (North American market focus)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
N/A (Motorcycle reviews of the era focused on performance and styling rather than formal awards or certifications).
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