1986 Kawasaki KXT250 Tecate 3 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: KXT250 Tecate Model Code: KXT250-B1 Production Year: 1986 Generation Generation Designation: First Generation Tecate Codes Manual Product Name: 1986 Kawasaki KXT250 Tecate 3...

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Type: Atv

Vendor:

Sku: 140795

Tags: 1986 ATV Kawasaki KXT250 Tecate 3 Powersports Tecate Models

Product variants

Description

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KXT250 Tecate

Model Code:

KXT250-B1

Production Year:

Generation

Generation Designation:

First Generation Tecate

Codes

Manual Product Name:

1986 Kawasaki KXT250 Tecate 3 Factory Service Repair Manual

👋 Introduction

Market Position

Target Audience:

Owners and technicians specializing in vintage Kawasaki ATVs

Competitive Analysis

Value Proposition:

Provides the same in-depth information found in dealership-level shop manuals, enabling complex repairs and maintenance.

Key Features

Comprehensiveness:

Covers every aspect of the vehicle's mechanical and electrical systems.

Usability:

Designed for ease of use in a workshop environment, facilitating efficient diagnostics and repairs.

📋 Manual Details

Coverage Areas

Primary Focus:

Comprehensive service and repair for Kawasaki KXT250-B1 Tecate

Page Count

Total Pages:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine And Drivetrain:

Top End, Right Side Engine, Left Side Engine, Engine Removal/Installation, Bottom End, Transmission, Final Drive

Chassis And Body:

Wheels and Tires, Brakes, Suspension, Controls and Instruments, Frame

Electrical And Fuel:

Fuel System, Electrical System

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, component inspections

Troubleshooting:

Diagnostic procedures for common and complex issues

Repair And Rebuild:

Detailed instructions for component disassembly, repair, and reassembly

Technical Specifications:

Torque values, clearances, fluid types, and capacities

Technical Depth

Depth:

From basic adjustments to complete engine and transmission rebuilds, suitable for professional technicians and experienced DIYers.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Reader Requirement:

Adobe PDF Reader

Print Quality

Printable:

Yes, without any restriction

Binding Type

Binding:

Digital Download

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, single-cylinder

Displacement:

239.4 cc

Cooling System:

Liquid-cooled (Radiator mentioned in TOC)

Bore X Stroke:

67.0 mm x 66.0 mm (typical for this era)

Compression Ratio:

6.8:1 (typical for this era)

Performance

Horsepower:

Approx. 28 hp @ 7000 rpm (estimated based on model)

Torque:

Approx. 21 lb-ft @ 6000 rpm (estimated based on model)

Fuel System

Carburetor:

Single Mikuni VM34SS carburetor (typical for this model)

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended)

Fuel Tank Capacity:

2.6 US gallons (10.0 L)

🔧 Transmission

Standard

Transmission Type:

6-speed manual

Clutch Type:

Wet multi-plate

Features

Gear Ratios:

Detailed gear ratios will be available within the manual.

Final Drive Type:

Chain drive

Transmission Oil Type:

SAE 10W-30 API SE classified oil (specific type detailed in manual)

Transmission Oil Capacity:

1.4 US quarts (1.3 L)

📐 Dimensions

Exterior

Overall Length:

72.4 in (1839 mm)

Overall Width:

44.1 in (1120 mm)

Overall Height:

43.5 in (1105 mm)

Wheelbase:

50.0 in (1270 mm)

Weights

Dry Weight:

381 lbs (173 kg)

Curb Weight:

Approx. 400 lbs (181 kg) (with all fluids)

Ground Clearance:

8.1 in (205 mm)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Conforms to ANSI standards where applicable for ATVs of its era.

Active Features

Braking System:

Front: Dual hydraulic discs; Rear: Single hydraulic disc

Suspension Travel Front:

6.5 in (165 mm) of travel

Suspension Travel Rear:

6.7 in (170 mm) of travel

Passive Features

Handlebar Design:

Wide handlebars for control and stability.

Tire Size Front:

AT21x7-10

Tire Size Rear:

AT22x10-9

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic ATV design of the era)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific intervals based on usage (e.g., every 20-30 hours or annually).

Air Filter Cleaning:

Frequent checks and cleaning/replacement recommended, especially in dusty conditions.

Spark Plug Replacement:

Refer to manual; typically every 100-200 hours or annually.

Fluid Specifications

Engine Oil Type:

Kawasaki recommends specific 2-stroke oil, not specified here, but the manual will detail the type and viscosity (e.g., API TC).

Coolant Type:

Permanent antifreeze (ethylene glycol-based) with distilled water. Manual specifies mixture ratio.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Piston rings, clutch plates, suspension bushings, carburetors require regular attention.

Two Stroke Specific:

Proper pre-mix or oil injection system maintenance is critical for engine longevity.

Carburetor Tuning:

Carburetors can be sensitive to altitude and atmospheric conditions, requiring periodic adjustment.

📚 Vehicle History

Brand Heritage

Kawasaki Atv Legacy:

Kawasaki has a strong history in ATV manufacturing, with the Tecate line being a performance-oriented offering in the 1980s.

Model Evolution

Tecate Line:

The KXT250 Tecate was Kawasaki's answer to the burgeoning high-performance sport ATV market, directly competing with models from Yamaha and Honda.

Production

Production Period:

The first generation Tecate (KXT250) was produced from 1984 to 1988, with the 1986 model being a significant iteration.

🏆 Awards & Recognition

Recognitions

Performance Reputation:

The Tecate line was highly regarded for its performance and handling in its class during the 1980s.