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1986 Mercedes 560SEC Service Repair Manual 86

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 560SEC Year: 1986 Codes Chassis Code: C126 Generation Generation Name: Second Generation (W126/C126) Generation Years: 1980-1991 👋 Introduction Market Position Positioning: The 560SEC...
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1986 Mercedes 560SEC Service Repair Manual 86
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
560SEC
Year:
1986
Codes
Chassis Code:
C126
Generation
Generation Name:
Second Generation (W126/C126)
Generation Years:
1980-1991
👋 Introduction
Market Position
Positioning:
The 560SEC represented the pinnacle of Mercedes-Benz engineering and luxury in the mid-1980s, a grand tourer coupe designed for discerning clientele.
Competitive Analysis
Competitors:
Competed with other high-end luxury coupes of the era such as the BMW 7 Series Coupe (E24 635CSi), Jaguar XJ-S, and possibly some higher-spec models from Cadillac and Lincoln.
Key Features
Features Highlight:
Powerful V8 engine, sophisticated independent suspension, luxurious interior appointments, advanced safety features for its time (e.g., ABS), and iconic coupe styling.
Manual Value Proposition
Value For Owner:
Empowers owners to perform maintenance and repairs, saving significant costs and enabling informed discussions with professional mechanics. Facilitates understanding of complex systems.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models, all configurations for 1986 Mercedes-Benz 560SEC
Page Count
Estimated Page Count:
> 1000
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF (over 70 separate sections)
Compatibility:
Windows, Mac (requires Adobe Acrobat Reader)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete coverage of the M117 V8 engine, including disassembly, inspection, repair, and reassembly.
Engine Management:
Detailed diagnostics and repair procedures for the Bosch KE-Jetronic fuel injection system, ignition system, and emission control systems.
Transmission:
Repair and maintenance of the 4-speed automatic transmission (722.3).
Brakes:
Service and repair for the Anti-lock Braking System (ABS), brake fluid, calipers, rotors, and lines.
Suspension Steering:
Maintenance and repair of the independent front and rear suspension, power steering system, and steering components.
Electrical:
Comprehensive wiring schematics, diagnostic procedures for lighting, instrumentation, power windows, mirrors, seats, and climate control.
Body Chassis:
Bodywork repair, door mechanisms, glass replacement, interior trim, and structural components.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and inspection procedures.
Repair Rebuild:
Detailed step-by-step repair and overhaul instructions for all major mechanical and electrical components.
Troubleshooting:
Systematic diagnostic charts and troubleshooting guides for common and complex issues.
Part Identification:
Part layouts and identification of specific components and their corresponding part numbers.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and bodywork.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, optimized for viewing and printing.
Searchable Text:
Likely searchable text within PDF sections for easy navigation.
Print Quality
Print Capability:
Print specific pages or sections as needed.
Binding Type
Binding:
Digital (PDF files)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M117
Engine Type:
SOHC V8
Displacement:
5.6 Liters (5549 cc)
Performance
Horsepower:
Approx. 238 hp @ 4750 rpm (European spec; US spec slightly lower due to emissions equipment)
Torque:
Approx. 330 lb-ft @ 3250 rpm (European spec)
Fuel System
Injection System:
Bosch KE-Jetronic (K-Jetronic with Lambda control)
Fuel Type:
Unleaded Gasoline (Premium)
Cooling System
Coolant Type:
Mercedes-Benz Specification 325.0 (or equivalent G05/G11 coolant)
Lubrication
Oil Type:
API SG/CD, SAE 15W-40 or 10W-40 recommended (check manual for specific MB approval numbers)
🔧 Transmission
Standard
Type:
4-speed Automatic
Transmission Model:
722.3
Features
Shift Modes:
Standard, Economy (E) and Sport (S) modes.
Fluid Specifications
Fluid Type:
MB Approved Automatic Transmission Fluid (e.g., MB 236.1, Dexron III or equivalent often compatible)
📐 Dimensions
Exterior
Length:
Approx. 4960 mm (195.3 in)
Width:
Approx. 1800 mm (70.9 in)
Height:
Approx. 1410 mm (55.5 in)
Weights
Curb Weight:
Approx. 1780 kg (3924 lbs)
Gross Vehicle Weight Rating:
Approx. 2200 kg (4850 lbs)
🛡️ Safety Features
Ratings
Historical Safety Context:
Designed in an era before standardized NCAP ratings. Focused on passive safety features and structural integrity.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASD (Automatic Slip Differential) available on some later models, but likely not standard on 1986 560SEC.
Passive Features
Airbags:
Driver-side airbag standard; passenger airbag generally not available for this model year.
Seatbelts:
Three-point inertia-reel seatbelts for front and rear occupants.
Structure:
Reinforced passenger cell, crumple zones, and side-impact protection beams.
💡 Technology Features
Infotainment
Audio System:
Original Becker Grand Prix or similar premium audio system, often with cassette player.
Driver Assistance
Cruise Control:
Standard cruise control system.
Comfort Features
Seats:
Power-adjustable front seats with memory functions, heated seats often optional.
Windows Mirrors:
Power windows, power-adjustable and heated exterior mirrors.
Sunroof:
Power tilt/slide sunroof.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first, under normal driving conditions (refer to manual for specifics).
Transmission Fluid Change:
Every 50,000 km (30,000 miles) or 24 months recommended, though some sources suggest longer intervals. Manual is definitive.
Spark Plugs:
Bosch Super Plus (e.g., W8AC or similar) or equivalent, replacement interval typically around 30,000-40,000 km.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4; always check manual for exact specification and bleeding procedures.
Power Steering Fluid:
MB Approved power steering fluid (often CHF 11S or similar, but manual is key).
Known Issues
Wiring Harness:
Degradation of wiring harness insulation, particularly in the engine bay and around the ECUs, can lead to electrical gremlins.
Fuel Distributor:
KE-Jetronic fuel distributors can develop issues with internal diaphragms or solenoids, affecting fuel delivery.
Hydropneumatic Suspension:
The self-leveling rear suspension (if equipped) can develop leaks in the accumulators or lines, leading to a saggy rear end.
Climate Control:
Behr climate control system issues, including blower motor failures, evaporator leaks, and control panel malfunctions.
Door Locks:
Vacuum-operated central locking system can develop leaks in hoses or actuators.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury vehicles, dating back to the late 19th century.
Model Evolution
C126 Development:
The C126 coupe was based on the W126 S-Class sedan, offering a more stylish and personal luxury experience with a focus on performance and comfort.
560Sec Introduction:
The 560SEC was introduced in 1986 (as a 1986 model year) as the top-of-the-line variant, featuring the largest engine and the most luxury options.
Production
Production Years C126:
1980-1991
Manufacturing Location:
Sindelfingen, West Germany
🏆 Awards & Recognition
Recognitions
General Reputation:
While specific 'awards' for this exact model year are scarce, the C126 SEC chassis and the W126 S-Class generally received critical acclaim for their engineering, comfort, and luxury in automotive publications of the era.
Ratings
Automotive Press:
Often lauded as one of the finest coupes of its generation, celebrated for its build quality, performance, and enduring style.
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