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1986 Mercedes 560SEC Service Repair Manual 86

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The 1986 Mercedes-Benz 560SEC, chassis code C126, represents a pinnacle of automotive luxury and engineering from the second generation of the W126/C126 S-Class lineage. This grand tourer coupe was meticulously...
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1986 Mercedes 560SEC Service Repair Manual 86
The 1986 Mercedes-Benz 560SEC, chassis code C126, represents a pinnacle of automotive luxury and engineering from the second generation of the W126/C126 S-Class lineage. This grand tourer coupe was meticulously crafted, featuring a powerful 5.6-liter SOHC V8 engine and a sophisticated independent suspension system, delivering an exceptional driving experience. Its iconic styling, combined with a luxurious interior and advanced safety features for its time, including Anti-lock Braking System (ABS), positioned it as a top-tier offering, competing with other high-end coupes. The 560SEC was designed for discerning clientele who valued performance, comfort, and enduring quality. This comprehensive Service and Repair Manual, presented in English and over 1000 pages, covers all models and configurations for the 1986 Mercedes-Benz 560SEC. It provides detailed guidance on engine mechanicals, including the M117 V8, and the Bosch KE-Jetronic fuel injection system. Maintenance procedures, transmission repair for the 722.3 automatic gearbox, brake system servicing, suspension and steering, and extensive electrical system diagnostics are thoroughly explained. The manual also includes troubleshooting guides, part identification, and bodywork repair instructions, empowering owners and technicians to maintain, diagnose, and repair this exceptional vehicle effectively.
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
560SEC
Year:
1986
Codes
Chassis Code:
C126
Generation
Generation Name:
Second Generation (W126/C126)
Generation Years:
1980-1991
👋 Introduction
Market Position
Positioning:
The 560SEC represented the pinnacle of Mercedes-Benz engineering and luxury in the mid-1980s, a grand tourer coupe designed for discerning clientele.
Competitive Analysis
Competitors:
Competed with other high-end luxury coupes of the era such as the BMW 7 Series Coupe (E24 635CSi), Jaguar XJ-S, and possibly some higher-spec models from Cadillac and Lincoln.
Key Features
Features Highlight:
Powerful V8 engine, sophisticated independent suspension, luxurious interior appointments, advanced safety features for its time (e.g., ABS), and iconic coupe styling.
Manual Value Proposition
Value For Owner:
Empowers owners to perform maintenance and repairs, saving significant costs and enabling informed discussions with professional mechanics. Facilitates understanding of complex systems.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models, all configurations for 1986 Mercedes-Benz 560SEC
Page Count
Estimated Page Count:
> 1000
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF (over 70 separate sections)
Compatibility:
Windows, Mac (requires Adobe Acrobat Reader)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete coverage of the M117 V8 engine, including disassembly, inspection, repair, and reassembly.
Engine Management:
Detailed diagnostics and repair procedures for the Bosch KE-Jetronic fuel injection system, ignition system, and emission control systems.
Transmission:
Repair and maintenance of the 4-speed automatic transmission (722.3).
Brakes:
Service and repair for the Anti-lock Braking System (ABS), brake fluid, calipers, rotors, and lines.
Suspension Steering:
Maintenance and repair of the independent front and rear suspension, power steering system, and steering components.
Electrical:
Comprehensive wiring schematics, diagnostic procedures for lighting, instrumentation, power windows, mirrors, seats, and climate control.
Body Chassis:
Bodywork repair, door mechanisms, glass replacement, interior trim, and structural components.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and inspection procedures.
Repair Rebuild:
Detailed step-by-step repair and overhaul instructions for all major mechanical and electrical components.
Troubleshooting:
Systematic diagnostic charts and troubleshooting guides for common and complex issues.
Part Identification:
Part layouts and identification of specific components and their corresponding part numbers.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and bodywork.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, optimized for viewing and printing.
Searchable Text:
Likely searchable text within PDF sections for easy navigation.
Print Quality
Print Capability:
Print specific pages or sections as needed.
Binding Type
Binding:
Digital (PDF files)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M117
Engine Type:
SOHC V8
Displacement:
5.6 Liters (5549 cc)
Performance
Horsepower:
Approx. 238 hp @ 4750 rpm (European spec; US spec slightly lower due to emissions equipment)
Torque:
Approx. 330 lb-ft @ 3250 rpm (European spec)
Fuel System
Injection System:
Bosch KE-Jetronic (K-Jetronic with Lambda control)
Fuel Type:
Unleaded Gasoline (Premium)
Cooling System
Coolant Type:
Mercedes-Benz Specification 325.0 (or equivalent G05/G11 coolant)
Lubrication
Oil Type:
API SG/CD, SAE 15W-40 or 10W-40 recommended (check manual for specific MB approval numbers)
🔧 Transmission
Standard
Type:
4-speed Automatic
Transmission Model:
722.3
Features
Shift Modes:
Standard, Economy (E) and Sport (S) modes.
Fluid Specifications
Fluid Type:
MB Approved Automatic Transmission Fluid (e.g., MB 236.1, Dexron III or equivalent often compatible)
📐 Dimensions
Exterior
Length:
Approx. 4960 mm (195.3 in)
Width:
Approx. 1800 mm (70.9 in)
Height:
Approx. 1410 mm (55.5 in)
Weights
Curb Weight:
Approx. 1780 kg (3924 lbs)
Gross Vehicle Weight Rating:
Approx. 2200 kg (4850 lbs)
🛡️ Safety Features
Ratings
Historical Safety Context:
Designed in an era before standardized NCAP ratings. Focused on passive safety features and structural integrity.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASD (Automatic Slip Differential) available on some later models, but likely not standard on 1986 560SEC.
Passive Features
Airbags:
Driver-side airbag standard; passenger airbag generally not available for this model year.
Seatbelts:
Three-point inertia-reel seatbelts for front and rear occupants.
Structure:
Reinforced passenger cell, crumple zones, and side-impact protection beams.
💡 Technology Features
Infotainment
Audio System:
Original Becker Grand Prix or similar premium audio system, often with cassette player.
Driver Assistance
Cruise Control:
Standard cruise control system.
Comfort Features
Seats:
Power-adjustable front seats with memory functions, heated seats often optional.
Windows Mirrors:
Power windows, power-adjustable and heated exterior mirrors.
Sunroof:
Power tilt/slide sunroof.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first, under normal driving conditions (refer to manual for specifics).
Transmission Fluid Change:
Every 50,000 km (30,000 miles) or 24 months recommended, though some sources suggest longer intervals. Manual is definitive.
Spark Plugs:
Bosch Super Plus (e.g., W8AC or similar) or equivalent, replacement interval typically around 30,000-40,000 km.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4; always check manual for exact specification and bleeding procedures.
Power Steering Fluid:
MB Approved power steering fluid (often CHF 11S or similar, but manual is key).
Known Issues
Wiring Harness:
Degradation of wiring harness insulation, particularly in the engine bay and around the ECUs, can lead to electrical gremlins.
Fuel Distributor:
KE-Jetronic fuel distributors can develop issues with internal diaphragms or solenoids, affecting fuel delivery.
Hydropneumatic Suspension:
The self-leveling rear suspension (if equipped) can develop leaks in the accumulators or lines, leading to a saggy rear end.
Climate Control:
Behr climate control system issues, including blower motor failures, evaporator leaks, and control panel malfunctions.
Door Locks:
Vacuum-operated central locking system can develop leaks in hoses or actuators.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury vehicles, dating back to the late 19th century.
Model Evolution
C126 Development:
The C126 coupe was based on the W126 S-Class sedan, offering a more stylish and personal luxury experience with a focus on performance and comfort.
560Sec Introduction:
The 560SEC was introduced in 1986 (as a 1986 model year) as the top-of-the-line variant, featuring the largest engine and the most luxury options.
Production
Production Years C126:
1980-1991
Manufacturing Location:
Sindelfingen, West Germany
🏆 Awards & Recognition
Recognitions
General Reputation:
While specific 'awards' for this exact model year are scarce, the C126 SEC chassis and the W126 S-Class generally received critical acclaim for their engineering, comfort, and luxury in automotive publications of the era.
Ratings
Automotive Press:
Often lauded as one of the finest coupes of its generation, celebrated for its build quality, performance, and enduring style.
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