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1986 to 1988 Mazda RX-7 Repair/Technical/Factory Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FC Model Years Covered: 1986, 1987, 1988 Codes Chassis Code: FC3S (Coupe), FC3C (Convertible) 👋 Introduction Market Position Target Audience: Enthusiast...
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Type: Car
Vendor:
Sku: 238362
1986 to 1988 Mazda RX-7 Repair/Technical/Factory Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Generation:
FC
Model Years Covered:
1986, 1987, 1988
Codes
Chassis Code:
FC3S (Coupe), FC3C (Convertible)
👋 Introduction
Market Position
Target Audience:
Enthusiast owners, independent mechanics, and DIYers seeking in-depth knowledge for maintaining and repairing the Mazda RX-7 FC generation.
Competitive Analysis
Value Proposition:
Offers a cost-effective and comprehensive alternative to expensive OEM service manuals or piecemeal repair guides, emphasizing DIY capability and knowledge empowerment.
Key Features
Unique Selling Points:
Focus on the rotary engine's complexities, detailed technical data, extensive component coverage, and potential to save significant repair costs by enabling owners to perform repairs themselves.
📋 Manual Details
Coverage Areas
Primary Focus:
Mechanical, Electrical, Body, Chassis, Engine Overhaul, Transmission Rebuild
Page Count
Estimated Pages:
Hundreds of Pages
Manual Type
Type:
Factory Repair/Technical Manual (Likely compiled from multiple OEM sources or a comprehensive third-party adaptation)
Language
Language:
English
Format
Format:
Digital (CD/Download), Printable
📖 Manual Coverage
Systems Covered
Engine:
Rotary (13B), Engine Mechanical, Engine Control System, Fuel System, Cooling System, Lubrication System, Emission Control Systems, Exhaust System, Partial Engine Overhaul
Transmission:
Manual Transaxle System, Automatic Transaxle System, Transmission Overhaul, Transmission Control Cable, Transmission Valve Body, Torque Converter Clutch
Chassis And Suspension:
Chassis, Front Suspension System, Rear Suspension System, Front Wheel Alignment, Rear Wheel Alignment, Steering System, Brake System, Wheel and Tire System
Electrical And Lighting:
Electrical System, Wiring Diagrams, Ignition System, Charging System, Starting System, Lighting System, Combination Meter, Audio & Visual System, Power Window Control System, Power Mirror Control System, Power Door Lock Control System
Body And Interior:
Body Information, Body Repair, Hood, Doors, Roof, Glass, Interior Trim, Instrument Panel, Seats, Air Conditioning System, Supplemental Restraint System (SRS) components
Procedures Included
Maintenance And Repair:
Routine Maintenance, Troubleshooting, Component Removal and Installation, Engine Rebuilding, Transmission Rebuilding, Brake Servicing, Suspension Adjustments, Electrical Diagnostics
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, detailed diagnostic procedures, and component-level repairs.
📊 Manual Specifications
File Format
File Type:
Likely PDF or similar digital format, optimized for printing individual pages.
Print Quality
Print Readability:
Designed to be printable; assumes users will print specific sections as needed, preserving the original quality of the digital source.
Binding Type
Binding:
N/A (Digital Format) - Original manual binding not applicable. Users print and bind as needed.
Paper Type
Paper Recommendation:
N/A (Digital Format) - User-dependent. Standard printer paper is suitable for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code:
13B
Displacement:
1.3L (654cc x 2 rotors)
Performance
Horsepower Non Turbo:
145 hp @ 6500 rpm (Naturally Aspirated)
Horsepower Turbo:
182-200 hp @ 6500 rpm (Turbocharged/Intercooled)
Torque Non Turbo:
138 lb-ft @ 5000 rpm (Naturally Aspirated)
Torque Turbo:
183-200 lb-ft @ 3500 rpm (Turbocharged/Intercooled)
Fuel System
Fuel Delivery:
Fuel Injection (Multi-point for Turbo models, some NA models may have earlier EFI or carburetors depending on market and specific year updates within the range).
Fuel Type:
Unleaded Gasoline (Octane rating as specified by Mazda, typically 91+ for optimal performance, especially turbo models)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transaxle
Optional
Transmission Type Opt:
4-speed Automatic Transaxle
Features
Drive Layout:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Wheelbase:
Approx. 95.7 inches (2430 mm)
Length:
Approx. 168.1 - 170.1 inches (4270 - 4320 mm) depending on year/trim
Width:
Approx. 65.7 - 66.7 inches (1670 - 1695 mm)
Height:
Approx. 49.2 - 50.0 inches (1250 - 1270 mm)
Weights
Curb Weight Approx:
Approx. 2,750 - 3,100 lbs (1247 - 1406 kg) depending on trim and options
🛡️ Safety Features
Ratings
Crash Testing Era:
Pre-modern crash testing standards; no official NHTSA/IIHS ratings available from this era in the current format.
Active Features
Anti Lock Brakes:
Available on higher trims and optional on some models, particularly Turbo II.
Passive Features
Seat Belts:
Three-point retractable front seat belts. Rear optional or lap belts.
Airbags:
Driver airbag became available late in the FC generation, but not standard across all models or years. This manual lists 'Air Bag Sensor' components, indicating their presence on some configurations.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo systems, often with optional CD players in later models. Upgrades were common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option, providing improved stopping control.
Connectivity
None:
No modern connectivity features like Bluetooth or USB. Communication systems were basic (e.g., power antenna control).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, using high-quality oil, especially crucial for rotary engines. Consult the manual for precise recommendations.
Spark Plug Replacement:
Varies by plug type, but generally recommended every 15,000-30,000 miles for standard plugs. Rotary engines use specific twin-spark plugs.
Timing Belt Equivalent:
Rotary engines do not have timing belts; they use internal eccentric shafts and chains/gears for timing, requiring specific rebuild procedures.
Fluid Specifications
Engine Oil Type And Capacity:
Refer to manual for specific grade (e.g., 10W-30 or 10W-40) and capacity (approx. 5-6 quarts for 13B). High-quality synthetic or semi-synthetic recommended.
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Mazda's FL22 or equivalent) with distilled water. Capacity approx. 8-9 quarts.
Brake Fluid Type:
DOT 3 or DOT 4 as specified. Capacity approx. 1 quart.
Transmission Fluid Type Manual:
GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 recommended. Capacity approx. 2.0-2.5 quarts.
Transmission Fluid Type Automatic:
Dexron III/Mercon or equivalent. Capacity approx. 4-5 quarts.
Differential Fluid Type:
GL-5 gear oil, SAE 80W-90 or 90. Capacity approx. 1.5 quarts.
Known Issues
Rotary Engine Apex Seals:
Wear or failure of apex seals is a common issue, leading to loss of compression and poor running. Proper maintenance and avoiding redlining with low oil pressure are critical.
Oil Consumption:
Rotary engines inherently consume some oil as part of their lubrication system. Regular checks and top-ups are necessary. Excessive consumption indicates potential seal issues.
Turbocharger Issues:
Early turbo models can suffer from turbo seal wear, intercooler leaks, or boost control problems if not properly maintained.
Cooling System Reliability:
Overheating can be problematic due to the engine's heat output. Ensure cooling system is in excellent condition (radiator, hoses, thermostat, fan).
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Builds upon the success of the original RX-7 (SA/FB) and Mazda's long history with rotary engines, starting with the Cosmo Sport.
Model Evolution
Fc Generation Design:
Introduced in 1985, the FC (second generation) featured a more modern, aerodynamic design influenced by European sports cars. Available as a 2+2 Coupe and a Convertible.
Performance Enhancements:
The Turbo II (or Turbo GT in some markets) variant significantly boosted performance with a turbocharged and intercooled 13B engine, making it a true sports car contender.
Production
Production Span Fc:
1985-1992
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Five Best:
The FC generation RX-7 was named to Car and Driver's Ten Best list for 1986, highlighting its performance and handling.
Ratings
Car And Driver Review Highlights:
Praised for its balanced chassis, precise steering, and the unique character of the rotary engine.
Certifications
N A:
N/A
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