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1986 Yamaha FAZER Service Repair Maintenance Manual

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The Fazer, a distinguished motorcycle from 1986, represents a notable entry in the mid-1980s sportbike and standard motorcycle segment. Renowned for a legacy of performance-oriented engineering and motorsports success, the...
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Type: Motorcycle
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Sku: 153149
1986 Yamaha FAZER Service Repair Maintenance Manual
The Fazer, a distinguished motorcycle from 1986, represents a notable entry in the mid-1980s sportbike and standard motorcycle segment. Renowned for a legacy of performance-oriented engineering and motorsports success, the Fazer is characterized by its capable handling and sporty design, often fitting a sport-touring or aggressive naked bike profile. This model typically features a liquid-cooled, inline-four cylinder engine with approximately 750cc displacement, delivering an estimated 70-90 horsepower, making it a competitive machine for its era. Its robust steel frame and reliable mechanicals underscore a commitment to quality and longevity. This comprehensive Factory Service Manual provides essential information for the maintenance, repair, and diagnostics of the 1986 Fazer. Covering a wide array of systems including the engine, transmission, chassis, and electrical components, this English-language manual details procedures from routine maintenance like oil changes and chain adjustments to more complex tasks such as engine assembly, carburetor tuning, and brake system overhauls. With over 200 pages of detailed instructions, troubleshooting charts, and technical specifications, this digital resource is an invaluable tool for owners, DIY mechanics, and professional technicians seeking to maintain and preserve the optimal performance and condition of their Fazer motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Fazer
Year:
1986
Product Type:
Service Repair Maintenance Manual
👋 Introduction
Market Position
Era:
Mid-1980s Sportbike/Standard Motorcycle
Target Audience:
Enthusiasts, DIY mechanics, professional motorcycle technicians
Competitive Analysis
Key Competitors:
Other Japanese 750cc-class motorcycles of the era (e.g., Honda CB750, Suzuki GSX-R750, Kawasaki Ninja 900/750)
Key Features
Motorcycle Design:
Sport-touring or aggressive naked bike focus, capable handling
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving costs and ensuring longevity
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance
Engine Coverage:
Engine assembly, disassembly, tuning, diagnostics
Transmission Coverage:
Gearbox inspection, repair, clutch service
Chassis Coverage:
Suspension, steering, braking systems, wheels
Electrical Coverage:
Wiring diagrams, ignition system, lighting, charging system
Page Count
Estimated Pages:
200+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel delivery, lubrication, cooling, valve train, combustion chamber
Drivetrain Systems:
Clutch operation, gearbox internals, final drive
Suspension Systems:
Front forks, rear shock absorber, linkage adjustments
Braking Systems:
Hydraulic front and rear brakes, caliper service, fluid replacement
Electrical Systems:
Battery, alternator, starter, lighting, instrumentation, ignition coil
Fuel And Exhaust:
Carburetor adjustment, fuel tank, exhaust system
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment
Engine Repair:
Piston ring replacement, cylinder honing, valve lapping, crankshaft inspection
Transmission Repair:
Gear shifting mechanism repair, bearing replacement
Suspension Service:
Fork seal replacement, shock absorber servicing, linkage lubrication
Brake Service:
Brake pad replacement, brake line bleeding, master cylinder overhaul
Electrical Diagnostics:
Troubleshooting electrical faults, component testing
Carburetor Tuning:
Synchronization, idle speed adjustment, jetting
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuild)
Diagnostics:
Troubleshooting charts, common problem identification
Specifications:
Torque values, clearances, dimensions, resistance values
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Printability:
Printable
Print Quality
Image Resolution:
High-resolution (for clear diagrams and illustrations)
Binding Type
Digital Format:
N/A (Digital)
Paper Type
Digital Format:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-Four Cylinder, Four-Stroke
Displacement:
Approx. 750cc (specific displacement may vary by exact Fazer model variant)
Cooling System:
Liquid-cooled
Bore X Stroke:
Refer to manual for specific dimensions
Compression Ratio:
Refer to manual for specific ratio
Performance
Horsepower Estimated:
70-90 HP (typical for the era and displacement)
Torque Estimated:
55-70 lb-ft (typical for the era and displacement)
Fuel System
Fuel Delivery:
Carbureted (e.g., Mikuni or Keihin carburetors)
Carburetor Configuration:
Multi-carburetor setup (e.g., 4 x 34mm)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5 or 6-speed manual
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Refer to manual for specific gear ratios
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for specific measurement
Overall Length:
Refer to manual for specific measurement
Weights
Dry Weight:
Approx. 450-500 lbs (typical for the class)
Fuel Capacity:
Approx. 4.5-5.5 gallons (typical)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle specific testing protocols differ)
Active Features
Braking System:
Disc brakes front and rear
Suspension Design:
Optimized for stability and rider control
Passive Features
Frame Construction:
Robust steel frame providing structural integrity
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, indicator lights
Driver Assistance
ABS Availability:
Not typically equipped on 1986 models
Connectivity
Bluetooth Usb:
Not applicable for this era of motorcycle
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months
Valve Adjustment Interval:
Refer to manual, often at higher mileage intervals (e.g., 10,000-15,000 miles)
Chain Lubrication Inspection:
Every 500-1000 miles or as needed
Fluid Specifications
Engine Oil Type:
Yamalube or equivalent SAE 10W-40, API SG or higher, JASO MA
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Fork Oil Type:
Yamaha Fork Oil 10W or equivalent
Known Issues
Carburetor Clogging:
Common in older carbureted bikes due to fuel varnish, requires periodic cleaning/rebuild
Electrical Connector Corrosion:
Can occur in older wiring harnesses, leading to intermittent faults
Stator Or Rectifier Failure:
Can lead to charging system issues
Suspension Seals Leakage:
Front fork seals can degrade over time
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha is renowned for its performance-oriented motorcycles, advanced engineering, and motorsports success.
Model Evolution
Fazer Lineage:
The Fazer nameplate has historically been used by Yamaha for sporty, versatile motorcycles, often with a focus on comfortable performance.
Production
Manufacturing Era:
1980s
🏆 Awards & Recognition
Recognitions
Contemporary Reviews:
Likely received positive reviews for its performance and handling in its class during the 1980s.
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