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1987-1990 Suzuki LT500R QuadZilla Service Repair Manual

$16.99
$16.99
🏷️ Basic Information Identification Make: Suzuki Model: LT500R QuadZilla Vehicle Type: All-Terrain Vehicle (ATV) Codes Production Code Range: LT500R (1987), LT500RJ (1988), LT500RK (1989), LT500RL (1990) Generation Model Years Covered:...
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Type: Atv
Vendor:
Suzuki
Sku: 43721
Tags: 1987 1988 1989 1990 ATV LT500R QuadZilla Powersports Quadzilla Suzuki
1987-1990 Suzuki LT500R QuadZilla Service Repair Manual1987-1990 Suzuki LT500R QuadZilla Service Repair Manual1987-1990 Suzuki LT500R QuadZilla Service Repair Manual1987-1990 Suzuki LT500R QuadZilla Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT500R QuadZilla
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Production Code Range:
LT500R (1987), LT500RJ (1988), LT500RK (1989), LT500RL (1990)
Generation
Model Years Covered:
1987-1990
👋 Introduction
Market Position
Target Audience:
Owners of 1987-1990 Suzuki LT500R QuadZilla seeking to perform maintenance, repairs, and restoration.
Competitive Analysis
Value Proposition:
Provides dealership-level technical information at a fraction of the cost, enabling DIY repairs and maintenance.
Key Features
Manual Attributes:
Includes detailed diagrams, part schematics, torque specifications, and troubleshooting guides for comprehensive repair.
Model Coverage:
Covers the entire 1987-1990 production run of the LT500R QuadZilla, including specific updates for model years 88, 89, and 90.
📋 Manual Details
Coverage Areas
Sections Covered:
General Information, Periodic Maintenance and Tune-Up Procedures, Engine, Cooling System, Fuel Systems, Electrical System, Chassis, Service Information, Appendix, Model-Specific Updates (LT500RJ, LT500RK, LT500RL)
Page Count
Total Pages:
239
Manual Type
Type:
Official Full Workshop Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete tear down and rebuild, internal components, lubrication, cooling, fuel delivery, ignition
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, brakes
Electrical System:
Ignition system, charging system, lighting, wiring diagrams, troubleshooting electrical faults
Fuel System:
Carburetor adjustment and rebuilding, fuel tank, fuel lines, fuel pump (if applicable)
Procedures Included
Maintenance:
Periodic maintenance, tune-up procedures, fluid changes, filter replacements, lubrication schedules
Repair:
Complete tear down and rebuild of all major components, component-specific repairs
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation (if applicable)
Rebuild:
Detailed instructions for engine, transmission, and other major component rebuilds
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and chassis overhauls. Includes factory-level procedures and specifications.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams
Print Quality
Printability:
All pages are printable without restriction
Binding Type
Delivery Method:
Instant download link provided after purchase completion
Paper Type
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
499cc (exact value may vary slightly by year)
Cooling System:
Liquid-cooled
Performance
Bore X Stroke:
Specific values available within the manual
Compression Ratio:
Specific values available within the manual
Fuel System
Carburetor Model:
Likely a Mikuni VM series, specific model and jetting details in manual
Fuel Type:
Leaded or Unleaded gasoline with appropriate 2-stroke oil mixture (details in manual)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual with a separate clutch system
Features
Drive Type:
Shaft drive (rear-wheel drive)
📐 Dimensions
Exterior
Length:
Specific dimensions available in the manual
Width:
Specific dimensions available in the manual
Height:
Specific dimensions available in the manual
Weights
Dry Weight:
Specific weight details available in the manual (typically around 370-380 lbs)
Fuel Capacity:
Specific capacity available in the manual (typically around 3.2 gallons)
🛡️ Safety Features
Ratings
Atv Safety Considerations:
Manual includes information on safe operation, but ATVs are inherently off-road vehicles with associated risks. Emphasizes protective gear.
💡 Technology Features
Infotainment
Atv Technology Era:
Reflects the technology of the late 1980s; primarily focused on mechanical and basic electrical systems. No digital infotainment.
Driver Assistance
Atv Features:
No electronic driver assistance features. Focus is on mechanical performance and rider control.
🔧 Maintenance
Service Intervals
Oil Change:
Specific intervals for engine oil and transmission oil changes detailed within the manual based on operating hours or mileage.
Spark Plug Maintenance:
Recommended service intervals for checking, cleaning, and replacing spark plugs.
Fluid Specifications
Engine Oil Type:
Manual specifies the correct type of 2-stroke oil for mixing with fuel and potentially separate transmission oil type.
Coolant Type:
Details on the correct type and mixture ratio for the liquid-cooled engine's coolant.
Known Issues
Common Problems:
Manual addresses common wear items and potential issues such as carburetor tuning, ignition system faults, and top-end wear, providing solutions.
Troubleshooting Guides:
Extensive troubleshooting section for diagnosing and resolving performance issues, starting problems, and component failures.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history of producing high-performance off-road vehicles, with the QuadZilla being a flagship model in its era.
Model Evolution
Lt500R Development:
The LT500R was a significant evolution, building on previous Suzuki ATV designs with a powerful two-stroke engine for competitive performance.
Production
Manufacturing Period:
Produced from 1987 to 1990, representing a key era in ATV development.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The LT500R QuadZilla was renowned for its power and performance, making it a popular choice for racing and aggressive trail riding in its era.
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