Model Nickname:
Virago 535
Production Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994
Motorcycle Segment:
Mid-size cruiser motorcycle
Target Audience:
Riders seeking a stylish, accessible cruiser with a reliable V-twin engine
Key Competitors:
Honda Shadow 600, Suzuki Intruder 750, Kawasaki Vulcan 750
Styling:
Classic V-twin cruiser styling with teardrop fuel tank, low seat height, and extensive chrome
Engine Configuration:
Air-cooled, V-twin engine
Engine Systems:
Engine disassembly, assembly, tuning, troubleshooting, fuel system, lubrication, cooling, ignition, starting system, charging system
Transmission Drivetrain:
Clutch, gearbox, drive shaft, final drive inspection and repair
Chassis Suspension Steering:
Front fork, rear shock absorbers, swingarm, steering head bearing, wheel alignment
Brake System:
Front and rear brake service, hydraulic system, pad replacement, rotor inspection
Electrical System:
Wiring diagrams, lighting, instrumentation, battery, starter motor, alternator, ignition system components, troubleshooting electrical faults
Fuel System:
Carburetor disassembly, cleaning, adjustment, jetting, fuel pump, fuel tank and lines
Exhaust System:
Exhaust pipe and muffler inspection and replacement
Body Frame:
Frame inspection, fairing, fenders, seat, fuel tank removal and installation
Routine Maintenance:
Oil changes, filter replacement, spark plug service, chain adjustment, lubrication points, air filter cleaning/replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues across all major systems
Repair Rebuild:
Detailed instructions for component disassembly, inspection, repair, and reassembly of engine, transmission, suspension, and electrical parts
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical resistance values, and other critical data
Wiring Diagrams:
Detailed, color-coded wiring diagrams for electrical systems and components
Depth Of Coverage:
Expert-level, suitable for professional technicians and experienced DIY mechanics; covers complete overhaul and advanced diagnostics
Engine Type:
Four-stroke, air-cooled, V-twin, SOHC, 4 valves per cylinder
Bore X Stroke:
76.0 mm x 58.0 mm
Horsepower Approx:
46 hp @ 7500 rpm
Torque Approx:
48 Nm @ 6000 rpm
Fuel Delivery:
Dual Mikuni carburetors (likely 34 mm) with electronic ignition
Fuel Tank Capacity:
9.0 Liters (approx. 2.4 US gal)
Cooling System:
Air-cooled
Starting System:
Electric starter
Valve Train:
SOHC, 4 valves per cylinder
Engine Oil Change:
Every 3,000-5,000 km (1,800-3,000 miles) or annually
Oil Filter Replacement:
With every oil change
Air Filter Cleaning:
Every 5,000-10,000 km (3,000-6,000 miles)
Spark Plug Replacement:
Every 10,000-20,000 km (6,000-12,000 miles)
Brake Fluid Flush:
Every 2 years
Engine Oil Type:
API SG, SF or SE specification, SAE 10W-40 or 20W-50 motorcycle oil (check manual for specific viscosity based on temperature)
Engine Oil Capacity:
Approx. 2.4 Liters (2.5 US qt) with filter change
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Final Drive Oil:
Yamaha recommended gear oil or equivalent SAE 80 hypoid gear oil
Carburetor Issues:
Pilot jet clogging, diaphragm wear leading to poor idle and acceleration
Electrical Connections:
Corrosion or loose connections in wiring harness, particularly around headlight and tail light areas
Rear Suspension:
Shock absorber seals can degrade over time, leading to leaks and reduced damping
Fuel Delivery:
Fuel petcock diaphragm can deteriorate, causing fuel leaks or engine flooding
Clutch Slippage:
Can occur with high mileage or improper maintenance, requiring clutch plate replacement
Yamaha Motorcycles:
Yamaha Motor Company, Ltd. is a Japanese manufacturer renowned for its motorcycles, musical instruments, and power sports equipment. Established in 1955, Yamaha has a strong heritage in performance and innovation.
Virago Lineup:
The Virago line was Yamaha's entry into the cruiser market, characterized by V-twin engines and classic styling. The XV535 was a popular mid-size option within this range.
Manufacturing Country:
Japan
