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Dodge Dakota 1987-1995 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Generation: First Generation Production Years Covered: 1987-1995 Codes Platform: Dodge Dakota (XJ) platform 👋 Introduction Market Position Segment: Compact Pickup Truck Target...
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Dodge Dakota 1987-1995 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Dakota
Generation:
First Generation
Production Years Covered:
1987-1995
Codes
Platform:
Dodge Dakota (XJ) platform
👋 Introduction
Market Position
Segment:
Compact Pickup Truck
Target Audience:
DIY enthusiasts, independent repair shops, and Dodge Dakota owners seeking in-depth technical guidance.
Competitive Analysis
Competitors:
Ford Ranger, Chevrolet S-10/GMC Sonoma, Nissan Hardbody, Toyota Hilux/Tacoma.
Key Features
Vehicle Appeal:
Affordability, V6 engine options, rear-wheel drive or optional 4WD, versatile cargo bed.
Manual Value:
Essential for maintaining and repairing a reliable, yet aging, vehicle; covers all major mechanical and electrical systems.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop service and repair for Dodge Dakota
Specific Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU/PCM diagnostics), manual transmissions, automatic transmissions.
Chassis:
Steering system, suspension (front and rear), braking system (front disc, rear drum/disc variations), drive shafts, axles, wheels, tires.
Electrical:
Charging system (alternator, battery), starting system (starter motor), lighting systems (headlights, taillights, interior), instrument cluster and gauges, power windows, power locks, wiper system, horn, basic wiring diagrams and troubleshooting.
Body And Frame:
Body construction, interior trim, exterior trim, doors, hood, tailgate, bumpers, glass, rust repair considerations.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation.
Diagnostics And Troubleshooting:
Step-by-step diagnostic charts for common drivability issues, electrical faults, and mechanical problems.
Repair And Overhaul:
Detailed procedures for engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement, steering gearbox repair.
Component Replacement:
Specific instructions for replacing components like alternators, water pumps, fuel pumps, starter motors, radiators, CV joints, shock absorbers.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including torque specifications, diagnostic flowcharts, and detailed component removal/installation procedures.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, generally searchable text (OCR dependent), printable.
Print Quality
Reproducibility:
Designed for digital viewing and printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.5L (153 cu in) AMC/Jeep 4-Cylinder (2.5L I4 OHV)
Base Engine Power:
Approx. 105-118 hp @ 4800-5000 rpm
Base Engine Torque:
Approx. 135-145 lb-ft @ 2800-3200 rpm
Optional Engine
Performance Engine:
3.9L (239 cu in) Dodge Magnum V6 (3.9L V6 OHV)
Performance Engine Power:
Approx. 125-170 hp @ 4000-4800 rpm (depending on year and specific engine tune)
Performance Engine Torque:
Approx. 170-220 lb-ft @ 2400-3200 rpm (depending on year and specific engine tune)
Performance
Fuel Delivery:
Throttle Body Injection (TBI) for early models, Multi-port Fuel Injection (MPFI) for later V6 models.
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 20-23 gallons (depending on configuration)
🔧 Transmission
Standard
Manual Transmission:
4-speed and 5-speed manual transmissions (e.g., A500, NV3500)
Optional
Automatic Transmission:
3-speed and 4-speed automatic transmissions (e.g., A727, A518)
Features
Drive Type:
Rear-Wheel Drive (RWD) standard, Four-Wheel Drive (4WD) optional.
📐 Dimensions
Exterior
Wheelbase:
112.1 inches (standard cab)
Length:
Varies by bed length (approx. 176-210 inches)
Width:
Approx. 71.7 inches
Height:
Approx. 65.4 inches
Weights
Curb Weight:
Approx. 3,000 - 4,000 lbs (depending on configuration)
Payload Capacity:
Approx. 1,000 - 2,000 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Not rated consistently across all years; generally considered average for its era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models, particularly rear-wheel ABS.
Passive Features
Seatbelts:
3-point front seatbelts, lap belts in rear (if equipped).
Airbags:
Driver-side airbag became standard around 1990/1991.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional cassette player, optional CD player in later models. Factory speaker systems.
Driver Assistance
Cruise Control:
Available as an option on most trims.
Connectivity
Auxiliary Ports:
Not available in the modern sense; aftermarket solutions required for USB/Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type (refer to manual for exact spec).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Varies by plug type, generally 30,000 - 60,000 miles for conventional, longer for platinum/iridium.
Coolant Flush:
Every 30,000 - 50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 recommended for most conditions. Check manual for exact specification by engine and temperature.
Transmission Fluid Automatic:
ATF+3 or ATF+4 (refer to manual for specific transmission type).
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 depending on transmission and temperature.
Coolant:
Ethylene Glycol based, 50/50 mix with distilled water. Mopar OAT coolant recommended.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine V6:
Lifter noise, exhaust manifold leaks, potential head gasket issues on higher mileage units.
Transmission Automatic:
Hard shifting, torque converter issues, seal leaks.
Suspension:
Ball joint wear, worn control arm bushings, shock absorber fatigue.
Electrical:
Corrosion in connectors, intermittent dash light issues, power window motor failure.
Frame And Body:
Frame rust (especially in salt-belt regions), rocker panel rust, bed floor corrosion.
📚 Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long history of producing trucks, with the Ram line being a staple. The Dakota represented a move into the compact/mid-size pickup segment.
Model Evolution
First Generation Introduction:
Launched in late 1986 for the 1987 model year, as Dodge's first compact pickup truck.
Facelifts And Updates:
Received a significant facelift in 1991, with revised exterior styling (grille, headlights, bumpers) and interior updates. Engine options also saw some revisions and power increases.
Production
Manufacturing Plant:
Warren Truck Assembly Plant, Warren, Michigan.
Total Units Produced:
Significant production numbers, reflecting its popularity in the segment during its run.
🏆 Awards & Recognition
Recognitions
Segment Recognition:
Named to Car and Driver's Ten Best list for compact trucks in 1994.
Ratings
Reliability Reputation:
Generally considered a reliable truck for its era, particularly the V6 models, though maintenance is key.
Certifications
Certification Type:
N/A (Manual provides technical specifications, not vehicle certifications).
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