🏷️ Basic Information

Make:

Mazda / Ford

Model:

B2200 / B2600i / Courier

Body Style:

Light Commercial Vehicle (Pickup Truck)

Chassis Code:

UN Series (Mazda), PD Series (Ford Courier)

Generation:

Second Generation (Mazda B-Series) / Third Generation (Ford Courier)

Engine Code Primary:

G6 (2.2L Petrol)

Engine Code Secondary:

G6-P / G6-E (2.6L Petrol)

👋 Introduction

Market Position:

The Mazda B-Series and Ford Courier of this era were positioned as reliable, robust, and affordable compact pickup trucks, popular for work, light commercial use, and recreational activities.

Competitors:

Competed against vehicles like the Toyota Hilux/Pickup, Nissan Hardbody/Navara, Mitsubishi Mighty Max/L200, Isuzu KB/Rodeo, and Chevrolet S-10/GMC Sonoma.

Key Features Vehicle:

Durable chassis, practical utility, available 4WD for off-road capability, reliable (though sometimes basic) powertrains.

Key Features Manual:

Comprehensive factory coverage, detailed diagrams and procedures, covers both EFI and Carbureted variants, includes 2WD and 4WD systems.

Value Proposition:

Provides essential, factory-accurate information for maintenance and repair, potentially saving significant costs compared to dealer service or less detailed aftermarket manuals.

📋 Manual Details

Years Covered:

1987-1995 (Explicitly stated in product description, though product name suggests 1996)

Markets Covered:

Global (indicated by Mazda B-Series and Ford Courier branding)

Drivetrain Configurations:

2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive)

Engine Types:

Carburetor (Carby) and Fuel Injection (EFI)

Engine Displacements:

2.2 Liters (2184cc), 2.6 Liters (2606cc)

Page Count:

Not specified, but described as comprehensive

Manual Type:

Factory Repair Manual / Service Manual

Language:

English

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Engine Mechanical:

Engine overhaul, cylinder head, pistons, crankshaft, camshaft, lubrication, cooling system, timing components.

Engine Fuel And Ignition:

Carburetor systems, EFI systems (ECU, sensors, injectors), ignition timing, spark plugs, distributors.

Transmission Manual:

Gearbox disassembly, assembly, troubleshooting, clutch operation, drive shafts.

Transmission Automatic:

Automatic transmission overhaul, fluid service, torque converter, hydraulic controls, electrical solenoids.

Transfer Case:

4WD transfer case disassembly, assembly, maintenance, and operation.

Driveline:

Front and rear differentials, axle shafts, universal joints, CV joints (if applicable).

Suspension:

Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.

Steering:

Steering column, steering rack/box, power steering system, tie rod ends.

Brakes:

Front disc brakes, rear drum brakes, hydraulic system, parking brake, ABS (if equipped).

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, accessories, fuses, relays.

Body And Interior:

Body panel removal/installation, interior trim, seats, door mechanisms, glass, weatherstripping.

HVAC:

Heating, ventilation, and air conditioning systems (if equipped).

Maintenance:

Routine maintenance tasks: oil changes, filter replacements, fluid checks, spark plug service, belt adjustments.

Troubleshooting:

Diagnostic procedures for common and uncommon problems across all systems.

Repair And Rebuild:

Detailed step-by-step instructions for component disassembly, repair, and reassembly.

Diagnostics:

Fault code interpretation (OBD-I), circuit testing, sensor testing, mechanical diagnostic procedures.

Wiring Diagrams:

Comprehensive electrical schematics for various systems, aiding in diagnosis and repair.

Specifications:

Torque specifications, clearances, fluid capacities, pressure readings, diagnostic parameters.

Depth:

Comprehensive Factory-Level Detail: Covers basic maintenance to complete engine and transmission overhauls, including diagnostic routines and specifications.

Information Source:

Factory Mazda documentation, considered superior by the seller.

📊 Manual Specifications

File Format:

PDF

Searchability:

Likely searchable text within the PDF for ease of use.

Print Quality:

Designed for easy reading and printing.

Binding Type:

Not applicable (Digital PDF)

Paper Type:

Not applicable (Digital PDF)

⚙️ Engine Specifications

Engine 2 2L Petrol:

G6 (FE-DOHC) - 2.2L SOHC 8-Valve Inline-4 Petrol

Engine 2 2L Power:

Approx. 98-105 hp @ 4800-5000 rpm (Varies by market and year)

Engine 2 2L Torque:

Approx. 130-135 lb-ft @ 2500-3000 rpm (Varies by market and year)

Engine 2 6L Petrol:

G6 (G6-P, G6-E) - 2.6L SOHC 12-Valve Inline-4 Petrol (Mitsubishi 4G54 variant used in some markets)

Engine 2 6L Power:

Approx. 108-120 hp @ 4500-4800 rpm (Varies by market and year)

Engine 2 6L Torque:

Approx. 145-150 lb-ft @ 2500-3000 rpm (Varies by market and year)

Fuel Delivery:

Carbureted (e.g., Hitachi, Nikki) or Electronic Fuel Injection (EFI) depending on model year and market.

Fuel Type:

Unleaded Gasoline

ECU Type:

OBD-I compliant for EFI models.

🔧 Transmission

Manual Transmission:

5-speed manual gearbox

Automatic Transmission:

4-speed automatic gearbox (e.g., Jatco/Mazda, likely an evolution of the Jatco 3N71/4N71 series).

Transfer Case Operation:

Manual engagement for 4WD models (e.g., 2WD, 4WD High, 4WD Low).

Manual Transmission Fluid:

API GL-4 gear oil, typically SAE 75W-90 or 80W-90.

Automatic Transmission Fluid:

Dexron III/Mercon equivalent ATF (Automatic Transmission Fluid).

Clutch Type:

Dry, single plate, diaphragm spring clutch (for manual transmission).

📐 Dimensions

Wheelbase Short:

Approx. 108.7 inches (2760 mm)

Wheelbase Long:

Approx. 117.7 inches (2990 mm)

Overall Length:

Varies by configuration (short/long bed, cab type).

Curb Weight:

Approx. 3000-3600 lbs (1360-1630 kg), depending on configuration.

Payload Capacity:

Up to approximately 1600-1800 lbs (725-815 kg).

Towing Capacity:

Varies significantly, typically 2000-5000 lbs (900-2270 kg) depending on configuration and brakes.

Standard Tire Size:

Commonly P205/75R14, P215/70R15.

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Wheel Size:

14-inch or 15-inch steel or alloy wheels.

🛡️ Safety Features

Crash Test Ratings:

No standardized ratings (like NHTSA/IIHS) available for this era of light trucks in many markets. Generally considered basic safety by modern standards.

Active Safety Features:

Primarily Anti-lock Braking System (ABS) available on rear wheels or all four wheels on later models/higher trims.

Passive Safety Features:

Seat belts (lap and shoulder belts for front occupants), reinforced cabin structure.

💡 Technology Features

Infotainment System:

Basic factory radio (AM/FM, Cassette), optional CD player on later models. Speakers generally basic quality.

Driver Assistance Features:

Very limited by modern standards. ABS was the primary electronic driver aid.

Connectivity Options:

No integrated Bluetooth or USB connectivity from the factory.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions and oil type used.

Transmission Fluid Change Manual:

Inspect annually, change as per manual recommendations (often around 30,000-60,000 miles or 2-4 years).

Transmission Fluid Change Auto:

Typically every 30,000-60,000 miles (50,000-100,000 km) or 2-4 years.

Spark Plug Replacement:

Intervals vary by plug type (copper, platinum), typically 30,000-60,000 miles.

Timing Belt Replacement:

For the 2.6L engine (if belt-driven), typically 60,000-90,000 miles. The 2.2L G6 engine (FE-DOHC) is generally timing chain driven.

Engine Oil Capacity 2 2L:

Approx. 4.7 US quarts (4.4 Liters) with filter.

Engine Oil Capacity 2 6L:

Approx. 5.3 US quarts (5.0 Liters) with filter.

Engine Oil Viscosity:

SAE 10W-30 or 10W-40 is common, refer to manual for specific climate recommendations.

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Green or orange coolant compatible with Asian vehicles.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Common Wear Items:

Ball joints, tie rod ends, wheel bearings, clutch wear, exhaust system corrosion, radiator leaks, thermostat failures, starter motor issues.

Efi Issues:

TPS (Throttle Position Sensor) failures, vacuum leaks, clogged fuel injectors, MAP sensor issues, ECU failures (less common).

Carburetor Issues:

Carburetor adjustment drift, fuel leaks, clogged jets, choke issues.

4Wd Issues:

Transfer case linkage binding, front CV joint wear (on 4WD models with independent front suspension if applicable).

📚 Vehicle History

Mazda Heritage:

Mazda has a long history of producing reliable and practical vehicles, including their B-Series pickup trucks which have been a staple in many global markets for decades.

Ford Courier Heritage:

The Ford Courier was Ford's compact pickup truck offering in many international markets, often a rebadged Mazda B-Series or a closely related platform, showcasing a strong global product strategy.

Generation Transition:

This manual covers a period when the B-Series/Courier platform underwent styling updates and powertrain refinements, moving from carbureted to EFI systems, and evolving suspension and braking components.

Production Location:

Manufactured globally, including Japan (Mazda) and various Ford assembly plants.

🏆 Awards & Recognition

Awards Received:

No specific widely publicized awards are generally associated with these models, but they were highly regarded for their value and utility in their respective markets.