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Daihatsu Feroza 1987-1998 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Model Code: F300 Body Style: Compact SUV / Off-road Vehicle Generation Generation: First Generation 👋 Introduction Market Position Market Position: Compact, capable...
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Daihatsu Feroza 1987-1998 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Feroza
Model Code:
F300
Body Style:
Compact SUV / Off-road Vehicle
Generation
Generation:
First Generation
👋 Introduction
Market Position
Market Position:
Compact, capable off-road utility vehicle with a focus on affordability and reliability.
Competitive Analysis
Competitive Analysis:
Competed with other compact SUVs and off-roaders of its era, offering a more rugged and utilitarian alternative.
Key Features
Key Features:
Part-time 4WD system, robust chassis, simple and durable mechanicals, good off-road capability for its size.
📋 Manual Details
Coverage Areas
Covered Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Page Count
Page Count:
2158
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Transmission (Manual & Automatic), Drivetrain (4WD System), Fuel System, Ignition System, Cooling System, Exhaust System, Steering System, Suspension System (Front & Rear), Braking System (Front & Rear), Electrical System (Charging, Starting, Lighting, Accessories), Body & Chassis, Interior Trim, HVAC (Heating, Ventilation, Air Conditioning), Emission Control System, Diagnostic Procedures
Procedures Included
Procedures Included:
Scheduled Maintenance, Routine Inspections, Troubleshooting, Diagnosis, Removal & Installation, Disassembly & Assembly, Repair & Overhaul, Adjustment Procedures, Technical Specifications, Torque Values, Wear Limits, Wiring Diagrams, Exploded Views, Pictorial Diagrams
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repair)
📊 Manual Specifications
File Format
File Format Details:
PDF, Searchable text, Bookmarked for easy navigation
Print Quality
Print Quality:
High-resolution, suitable for printing all 2158 pages
Binding Type
Binding Type:
Digital Download (Instant)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Compatibility:
Windows, Mac, Linux OS; Requires Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Engine Displacement:
1589 cc (1.6 Liters)
Engine Code:
4F32
Performance
Horsepower Output:
Approx. 76-79 HP @ 5000-5200 RPM (varies slightly by market and specific model year)
Torque Output:
Approx. 125-128 Nm (92-94 lb-ft) @ 3000-3200 RPM (varies slightly by market and specific model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Maintenance
Ignition System:
Distributor-based ignition system
Coolant Capacity:
Approx. 5.0 Liters
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
3-Speed Automatic Transmission
Features
Drivetrain Type:
Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes and a 2-speed transfer case (High/Low range)
Maintenance
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Automatic Transmission Fluid Type:
Dexron II or equivalent ATF
📐 Dimensions
Exterior
Length:
Approx. 3800 - 3860 mm (varies by body style, e.g., Soft Top vs. Hardtop)
Width:
Approx. 1690 mm
Height:
Approx. 1650 - 1700 mm (varies by body style and roof type)
Weights
Curb Weight:
Approx. 1100 - 1250 kg (varies by configuration)
Wheels
Wheelbase:
Approx. 2310 mm
Wheel Bolt Pattern:
5x114.3mm (5x4.5 inches)
Recommended Tire Size:
205/70R15, 215/75R15 (common sizes, refer to manual for exact specifications)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (As an older model, official crash test ratings from modern agencies may not be readily available or directly comparable.)
Active Features
Active Safety Features:
Standard 4WD system aids in traction and stability.
Passive Features
Passive Safety Features:
Seat belts (lap and shoulder belts in front, lap belts in rear). Roll bar integrated into the body structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory-installed radio/cassette player. Limited to analog systems of the era.
Driver Assistance
Driver Assistance Features:
None beyond standard 4WD functionality.
Connectivity
Connectivity Options:
None (pre-dating widespread vehicle connectivity).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or 6 months, whichever comes first (refer to manual for exact specifications based on driving conditions).
Transmission Fluid Change Interval:
Manual: Approx. 40,000-60,000 km. Automatic: Approx. 30,000-40,000 km.
Spark Plug Replacement:
Refer to manual, typically around 40,000-60,000 km depending on plug type.
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 10W-30 or 10W-40 (verify with manual for exact viscosity based on climate).
Engine Oil Capacity:
Approx. 3.8 Liters (with filter change)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues:
Rust on body panels and chassis (especially in areas with road salt), wear on suspension bushings, aging rubber seals and hoses, potential for overheating if cooling system is not maintained, clutch wear on manual transmissions.
Part Numbers
Oil Filter Part Number Example:
e.g., Fram PH4312, Wix 51354 (verify with a parts catalog for exact fitment).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, efficient, and durable vehicles, often with a focus on utility and compact designs.
Model Evolution
Model Evolution:
The Feroza (also known as Rocky in some markets) replaced the Daihatsu Rugger and was designed as a compact, lightweight, and capable off-road vehicle. It featured a ladder frame chassis for durability and off-road prowess.
Production
Production Period:
1984-2002 (Feroza/Rocky, with the specific model range covered by this manual being 1987-1998)
Manufacturing Locations:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
Generally recognized for its value, off-road capability for its segment, and robustness. Specific awards are not widely documented.
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