1987-2003 Suzuki VS1400 Intruder Motorcycle Workshop Repair & Service Manual [Complete & Informative for DIY Repair]

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🏷️ Basic Information Identification Make: Suzuki Model: VS1400 Intruder Model Nickname: Boulevard S83 (later generations) Production Years Covered: 1987-2003 Vehicle Type: Cruiser Motorcycle 👋 Introduction Market Position Positioning: A high-quality,...

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Type: Motorcycle

Vendor:

Sku: 360414

Tags: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 Featured Intruder Motorcycle Motorcycles Suzuki VS1400 Intruder

Product variants

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

VS1400 Intruder

Model Nickname:

Boulevard S83 (later generations)

Production Years Covered:

1987-2003

Vehicle Type:

Cruiser Motorcycle

👋 Introduction

Market Position

Positioning:

A high-quality, complete, and official service manual for Suzuki VS1400 Intruder owners and mechanics, emphasizing DIY repair and comprehensive information.

Competitive Analysis

Value Proposition:

Offers professional-level repair and maintenance information at a fraction of the cost of dealer services, providing an essential resource for enthusiasts seeking to maintain or restore their VS1400 Intruder.

Key Features

Completeness:

Guaranteed 100% complete and intact, with no missing or corrupt pages.

Accessibility:

Instant download after purchase, accessible on multiple devices.

Illustrations:

Abundant illustrations, lots of pictures & diagrams.

📋 Manual Details

Coverage Areas

Model Years:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003

All Models Covered:

Page Count

Estimated Page Count:

Likely exceeds 300 pages, based on typical workshop manuals for this era.

Manual Type

Type:

Workshop Repair & Service Manual

Language

Language:

English

Format

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine:

Complete Engine Service, Disassembly, Reassembly, Engine Removal, Engine Firing Order, Timing Chain Service

Fuel System:

Fuel and Lubrication Systems, Carb Rebuild, Carb Adjustments

Electrical System:

Electrical System, Ignition, Charging, Starter, Battery, Switches, Wiring Diagrams

Chassis And Suspension:

Chassis, Wheels, Brakes, Steering, Suspension, Axles, Chassis Assembly, Front Suspension

Transmission And Drivetrain:

Gearbox, Gearbox Service, Gearbox Removal and Installation, Transmission, U-Joint Service Procedures, CV Joint Service Procedures

Bodywork And Exhaust:

Bodywork, Exhaust System, Exhaust Service

Procedures Included

Maintenance:

Periodic Maintenance and Tune-Up Procedures, Factory Maintenance Schedules

Repair:

All Factory Repair Procedures, Fault Finding, Troubleshooting

Diagnostics:

Diagnostic Procedures, Fault Finding

Rebuilds:

Engine Rebuild, Carb Rebuild

Clutch Service:

Clutch Removal and Installation procedures are covered.

Braking System Service:

Brake Servicing Procedures are detailed.

Technical Depth

Depth:

Comprehensive; covers everything from basic maintenance and tune-ups to complete engine overhaul, electrical diagnostics, and chassis repairs. Designed for professional technicians and advanced DIY enthusiasts.

Torque Specifications:

Detailed torque values for all critical fasteners are included, essential for proper assembly and safety.

Diagnostic Charts:

Includes troubleshooting sections and fault-finding guides to help diagnose common issues.

Schematics:

Comprehensive wiring diagrams and exploded views of components.

📊 Manual Specifications

File Format

Compatibility:

Cross-platform compatible (Windows/Mac/Linux)

Searchability:

Likely searchable text, facilitating quick access to information.

Print Quality

Printability:

High-quality, printable diagrams and procedures.

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, V-twin, SOHC

Displacement:

1360 cc (83 cubic inches)

Bore X Stroke:

Approx. 85.0 mm x 119.0 mm (exact figures likely detailed in manual)

Compression Ratio:

Likely around 9.3:1 (to be confirmed in manual)

Performance

Horsepower:

Approximately 60-70 HP (varies slightly by year/region)

Torque:

Approximately 75-85 lb-ft (varies slightly by year/region)

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni BST34 twin carburetors)

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type:

Likely SAE 10W-40 motorcycle specific oil, API SE or SF, or higher. Specific grade and API service classification detailed in manual.

Oil Capacity:

Approximately 3.2-3.4 liters (with filter change), exact capacity detailed in manual.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Features

Drive Type:

Shaft drive

Clutch Type:

Wet multi-plate

Transmission Oil Type:

Likely SAE 80 or 90 gear oil, or specific transmission fluid. Detailed in manual.

📐 Dimensions

Exterior

Overall Length:

Approx. 2300 mm (varies slightly by year)

Overall Width:

Approx. 860 mm (varies slightly by year)

Overall Height:

Approx. 1100 mm (varies slightly by year)

Weights

Dry Weight:

Approx. 230 kg (varies slightly by year)

Wet Weight:

Approx. 246 kg (varies slightly by year)

Fuel Tank Capacity:

Approx. 12 liters (3.2 US gal)

🛡️ Safety Features

Ratings

Safety Standards:

N/A (Motorcycles typically do not have formal crash ratings like cars; manual will detail safety-related components and procedures.)

Active Features

Braking System:

Front: Hydraulic disc brake. Rear: Drum brake (early models) or Hydraulic disc brake (later models). Specifics covered in manual.

Lighting:

Headlight, taillight, brake lights, turn signals.

Passive Features

Frame Type:

Steel, double-cradle frame.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a 1987-2003 motorcycle; infotainment systems were not standard. Focus is on mechanical and electrical systems.)

Driver Assistance

Driver Assistance Features:

N/A (Motorcycle specific; no electronic driver aids beyond standard braking and lighting.)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km (1,800-3,000 miles) or 6-12 months, as specified in the manual. Regular checks recommended.

Spark Plug Replacement:

Likely around 10,000-15,000 km (6,000-9,000 miles), but manual will provide exact intervals and specifications.

Valve Clearance Adjustment:

Typically every 10,000-15,000 km (6,000-9,000 miles). Critical procedure detailed in the manual.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4, depending on original specification. Manual will specify exact type and bleeding procedures.

Coolant Type:

N/A (Air-cooled engine)

Fork Oil Type:

Likely SAE 10W or SAE 15W. Manual will specify viscosity and quantity.

Known Issues

Common Wear Items:

Clutch plates, brake pads/discs, fork seals, carburetor diaphragm, electrical connections.

Carburetor Issues:

Potential for gumming if fuel is left in for long periods; requires regular cleaning and adjustment.

Electrical Quirks:

Older wiring harnesses may show signs of wear; checking connections and grounds is crucial. Manual provides detailed wiring diagrams.

📚 Vehicle History

Brand Heritage

Brand History:

Suzuki Motor Corporation is a Japanese multinational corporation headquartered in Minami-ku, Hamamatsu, Japan. It manufactures automobiles, motorcycles, all-terrain vehicles (ATVs), outboard marine engines, and wheelchairs.

Model Evolution

Intruder Lineage:

The VS1400 Intruder was a key model in Suzuki's cruiser lineup, known for its V-twin engine and distinctive styling. It laid the groundwork for later models and was eventually succeeded by the Boulevard S83 in some markets.

Production

Manufacturing Location:

Primarily Japan, though specific assembly locations may vary by market and year.