1987 CAGIVA T4 350/500 Motorcycle Service Repair Manual

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Type: Motorcycle

Vendor:

Sku: 110115

Tags: 1987 Cagiva Motorcycle Motorcycles T4 T4 350 T4 500

Product variants

Description

The Cagiva T4, produced in 1987, is a versatile motorcycle designed for both on-road and off-road adventures. As an Italian manufacturer, Cagiva is recognized for its spirited performance and distinctive engineering. The T4 series specifically represents the brand's commitment to the dual-sport segment, offering a robust platform for riders seeking a capable machine for varied terrains. This model is available in 350cc and 500cc engine variants, each embodying Cagiva's heritage of creating motorcycles with a strong sporting character and reliable performance. This comprehensive service repair manual provides factory-level documentation for the Cagiva T4 350cc and 500cc models. It covers all aspects of service and repair, from routine maintenance and adjustments to complete engine overhauling and detailed electrical system diagnosis. The manual includes essential information such as troubleshooting guides, technical specifications, torque values, and complete wiring diagrams, all presented with clear, step-by-step instructions and visual aids. This resource is invaluable for owners and technicians aiming to maintain, repair, and optimize the performance of their Cagiva T4 motorcycle.

🏷️ Basic Information

Identification

Make:

Cagiva

Model:

Year:

Engine Variants Covered:

350cc, 500cc

Vehicle Type:

Motorcycle

👋 Introduction

Market Position

Target Audience:

Cagiva T4 350/500 owners, independent motorcycle repair shops, DIY enthusiasts

Competitive Analysis

Value Proposition:

Provides professional-level repair and maintenance information, enabling significant cost savings compared to dealership service.

Key Features

Instruction Style:

Easy-to-follow, step-by-step instructions suitable for all skill levels.

Visual Aids:

Contains numerous pictures and diagrams to aid understanding.

Support

Customer Support:

Assistance available for manual-specific questions via email feedback form.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Page Count

Page Count:

Manual Type

Manual Type:

Service Repair Manual

Scope:

Factory-level service and repair documentation

Language

Languages Available:

English, Spanish, German, French, Italian

Format

Digital Format:

Compatibility

Operating Systems:

Windows, Mac

📖 Manual Coverage

Systems Covered

Engine Systems:

General maintenance, disassembly, overhauling, lubrication

Chassis Systems:

Suspensions, wheels, brakes

Electrical Systems:

Full electrical system diagnosis and repair

Fuel System Details:

Carburetor adjustment, cleaning, and overhaul procedures.

Exhaust System:

Information on exhaust pipe removal, inspection, and gasket replacement.

Cooling System:

Likely air-cooled, manual will focus on ensuring airflow and cleaning cooling fins.

Procedures Included

Diagnostic Procedures:

Troubleshooting guide

Maintenance Procedures:

Routine maintenance, adjustments

Repair Procedures:

Engine overhaul, component repair

Bodywork Repair:

Information on fairings, seat, fuel tank removal, and potential repair.

Wheel And Tire:

Tire pressure, wheel bearing maintenance, spoke tensioning (if applicable), and wheel removal/installation.

Technical Depth

Depth Of Coverage:

Comprehensive, from basic maintenance to engine overhauling and detailed electrical troubleshooting

Torque Specifications:

Crucial torque values for engine, chassis, and brake components are detailed.

Wiring Diagrams:

Complete, detailed wiring diagrams for easy electrical diagnosis.

Specialized Information

Tool Requirements:

Coverage of specific tools required for repairs

📊 Manual Specifications

File Format

File Quality:

High-resolution PDF with printable pages

Searchability:

PDF format usually allows for text searching of keywords, enhancing usability.

Print Quality

Printability:

All pages are printable for workshop use

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Delivery Method

Delivery:

Instant email delivery upon payment clearance

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, single-cylinder (likely air-cooled, details depend on exact variant)

Bore Stroke 350:

Specifics would be detailed within the manual, but typically around 72mm x 85mm for a 350cc single.

Bore Stroke 500:

Specifics would be detailed within the manual, but typically around 80mm x 99mm for a 500cc single.

Performance

Horsepower 350:

Likely in the 25-30 HP range at the crankshaft, exact figures in manual.

Horsepower 500:

Likely in the 30-35 HP range at the crankshaft, exact figures in manual.

Fuel System

Carburetion:

Single carburetor, likely a Mikuni or Dell'Orto, with specific model and jetting details in manual.

Lubrication

Oil Type Capacity:

Specific SAE viscosity grade and total oil capacity would be provided for engine and gearbox.

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition), with details on timing and components.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh gearbox

Optional

Clutch Type:

Wet multi-plate clutch

Features

Final Drive:

Chain drive

Gear Ratios:

Specific gear ratios for each speed will be detailed in the manual.

📐 Dimensions

Exterior

Dimensions:

Overall length, width, and height details for the T4 model would be in the manual, but typical dual-sport dimensions apply.

Weights

Dry Weight 350:

Estimated around 130-140 kg, specific dry weight in manual.

Dry Weight 500:

Estimated around 140-150 kg, specific dry weight in manual.

🛡️ Safety Features

Ratings

Safety Certification:

N/A (Motorcycles typically do not have crash test ratings like cars, but compliance with relevant safety standards would be implied).

Active Features

Braking System:

Front: Disc brake; Rear: Disc brake. Details on caliper types and master cylinder sizes in manual.

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals. Electrical section details bulb types and wiring.

💡 Technology Features

Infotainment

Infotainment System:

N/A (No integrated infotainment on this model)

Driver Assistance

Assistance Features:

N/A (Basic motorcycle design of the era)

Connectivity

Connectivity Options:

N/A (Analog instrumentation only)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km or annually, specific interval in manual.

Valve Clearance Interval:

Likely every 6,000-10,000 km, exact figures in manual.

Fluid Specifications

Engine Oil Grade:

Commonly SAE 10W-40 or 20W-50 motorcycle-specific oil, confirmed in manual.

Brake Fluid Type:

DOT 3 or DOT 4, depending on system specifications detailed in manual.

Coolant Type:

If liquid-cooled (though likely air-cooled), specification would be provided. Most likely air-cooled, so no coolant.

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, fork seals, electrical connections (corrosion).

Engine Specific Notes:

Decompression mechanism on older singles, cam chain tensioner wear.

Electrical Notes:

Corrosion in connectors, particularly earth points, due to exposure.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Cagiva is an Italian motorcycle manufacturer, known for its performance and sporting heritage, often using robust, if sometimes idiosyncratic, engineering.

Model Evolution

T4 Lineage:

The T4 series represented Cagiva's foray into the dual-sport and adventure touring segment, building on their off-road prowess.

Production

Production Period:

The T4 models were produced in the mid-to-late 1980s.

🏆 Awards & Recognition

Recognitions

Model Achievements:

While specific awards for the 1987 T4 are not widely documented, Cagiva motorcycles of this era were generally well-regarded for their styling and off-road capabilities within their market segment.