Cagiva T4-350 R-E 1987 Service Repair Manual

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Type: Motorcycle

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Sku: 154079

Tags: 1987 Cagiva Motorcycle Motorcycles T4 T4-350 R-E

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Description

The 1987 Cagiva T4-350 R-E is a versatile dual-sport motorcycle, an Italian-engineered machine built for both on-road and off-road adventures. Known for its robust construction and reliable performance, often utilizing the proven architecture of Rotax engines, this model embodies the spirit of exploration. Its design caters to riders seeking a capable and durable companion for diverse riding conditions, offering a blend of agility and power estimated around 28-32 HP from its 349cc single-cylinder engine. The T4-350 R-E represents a significant offering in Cagiva's history of producing competitive dual-sport motorcycles. This comprehensive service repair manual is designed to empower both DIY enthusiasts and professional mechanics in the maintenance, troubleshooting, and restoration of the 1987 Cagiva T4-350 R-E. It provides detailed, step-by-step instructions covering all major systems, including the engine, fuel system, cooling system, electrical components, and chassis. With extensive information on scheduled maintenance, repair procedures, and diagnostic techniques, this manual serves as an invaluable resource for ensuring optimal performance, preventing future issues, and extending the longevity of your motorcycle.

🏷️ Basic Information

Identification

Make:

Cagiva

Model:

T4-350 R-E

Year:

Vehicle Type:

Dual-Sport Motorcycle

Codes

Engine Code:

Likely derived from the Rotax 350 engine architecture

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts and experienced mechanics

Value Proposition:

Inexpensive way to maintain and repair the vehicle, enabling self-sufficiency

Competitive Analysis

Advantage:

Highly detailed information, step-by-step instructions, hundreds of photos and illustrations (as stated in description)

Key Features

Content Focus:

Fixing problems, maintaining good functioning, understanding the vehicle

Benefit:

Prevent future problems, increase vehicle longevity

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Restoration

Page Count

Estimated Page Count:

Extensive (Specific count not provided, but described as comprehensive)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine systems, including disassembly, assembly, and component testing

Fuel System:

Carburetor system (likely Mikuni or similar), fuel pump, fuel lines, fuel tank maintenance

Cooling System:

Liquid cooling system (radiator, hoses, water pump, thermostat) - specific to R-E model designation

Electrical System:

Ignition system, starting system, lighting, charging system, wiring diagrams, troubleshooting electrical faults

Chassis:

Frame, suspension (front forks, rear shock absorber), steering, wheels, brakes, and bodywork

Emission Control:

Information pertaining to emissions control systems relevant to the 1987 model year

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections

Repair:

Step-by-step repair instructions for all major components and systems

Troubleshooting:

Diagnostic procedures for common problems and fault finding

Rebuilds:

Detailed procedures for engine, transmission, and suspension rebuilds

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and chassis overhauls

📊 Manual Specifications

File Format

Format:

Searchable:

Likely searchable text within the PDF

Print Quality

Printability:

Fully Printable

Zoom Functionality:

Zoom IN/OUT supported

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZIP

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, liquid-cooled, single-cylinder (typical for T4-350 designation, often Rotax-derived)

Displacement:

349.0 cc (approximate for a 350cc single)

Bore X Stroke:

Specifics not provided, but typical for this displacement range

Compression Ratio:

Not specified in product information

Performance

Horsepower:

Estimated 28-32 HP (typical for a 350cc single of this era)

Torque:

Not specified in product information

Fuel System

Carburetion:

Single Carburetor (likely Mikuni VM34 or similar)

Fuel Type:

Unleaded Gasoline

Engine Internals

Valve Train:

SOHC (Single Overhead Camshaft) with two valves

Lubrication

Oil Type:

Motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40 or 20W-50, depending on climate)

Ignition

Ignition System:

Electronic Ignition (CDI - Capacitor Discharge Ignition)

🔧 Transmission

Standard

Transmission Type:

Constant Mesh, 5-speed

Clutch:

Wet Multi-plate Clutch

Features

Gear Ratios:

Specific gear ratios not provided in product information

Drive Type

Final Drive:

Chain Drive

📐 Dimensions

Exterior

Overall Length:

Not specified in product information

Overall Width:

Not specified in product information

Overall Height:

Not specified in product information

Weights

Dry Weight:

Approximate 135-145 kg (depending on exact configuration)

Wet Weight:

Not specified in product information

Wheels Tires

Front Wheel Size:

17 inch (typical for T4 models)

Rear Wheel Size:

17 inch (typical for T4 models)

Front Tire Size:

Not specified in product information (typically 90/90-17 or similar)

Rear Tire Size:

Not specified in product information (typically 120/90-17 or similar)

Wheel Bolt Pattern:

N/A (Motorcycle spoke/hub configuration)

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable in the same way as automobiles; relates to mechanical integrity and design

Active Features

Braking System Front:

Single Disc Brake

Braking System Rear:

Drum Brake (typical for this era)

Passive Features

Lighting:

Headlight, Taillight, Turn Signals, Brake Light (covered in electrical system)

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle instrumentation: speedometer, tachometer, indicator lights)

Driver Assistance

N/A (ABS was not common on motorcycles of this era)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 5,000 km or 6 months (typical, refer to manual for exact)

Chain Lubrication:

Every 500 - 1,000 km and after washing or riding in rain

Air Filter Cleaning:

Every 5,000 km or as needed in dusty conditions

Spark Plug Replacement:

Every 10,000 - 15,000 km

Fluid Specifications

Coolant Type:

Ethylene Glycol based antifreeze mixture (e.g., 50/50 water/coolant)

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific requirement)

Fork Oil Type:

Specific viscosity grade (e.g., SAE 10W or 15W), capacity specified in manual

Known Issues

Electrical Connections:

Corrosion and loosening of electrical connectors common in older bikes, especially with exposure.

Carburetor Issues:

Clogged jets, worn needle and seat due to fuel degradation or debris.

Cooling System Leaks:

Aging hoses and seals can lead to coolant leaks.

Suspension Wear:

Worn fork seals and rear shock absorber seals leading to damping loss.

📚 Vehicle History

Brand Heritage

Brand Origin:

Cagiva is an Italian motorcycle manufacturer, founded in 1978.

Model Evolution

T4 Series:

The T4 series were Cagiva's dual-sport offerings, often utilizing robust Rotax engines for performance and reliability.

Production

Production Years:

The T4-350 R-E was produced in the late 1980s.

🏆 Awards & Recognition

Recognitions

Industry Awards:

No specific awards for this model are readily available in public domain, but Cagiva was known for its off-road and dual-sport capabilities.