Target Audience:
        
        
            Enthusiasts, DIY mechanics, professional technicians working on the Daihatsu Charade G100 (GTTI).
        
     
    
        
            Value Proposition:
        
        
            Provides factory-accurate information for accurate diagnosis, repair, and maintenance, ensuring longevity and optimal performance of the vehicle.
        
     
    
    
        
            Differentiation:
        
        
            As a factory service manual, it offers the most authoritative and complete information compared to generic repair guides, with specific GTTI performance tuning nuances.
        
     
    
    
        
            Feature Highlight 1:
        
        
            Detailed exploded views and diagrams for easy identification of parts and assembly sequences.
        
     
    
        
            Feature Highlight 2:
        
        
            Step-by-step procedures with clear instructions, making complex tasks manageable.
        
     
    
        
            Feature Highlight 3:
        
        
            Comprehensive electrical troubleshooting section with complete wiring schematics.
        
     
 
    
    
    
        
            Systems Covered:
        
        
            Engine Mechanical (CB Series), Engine Control System, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission, Drivetrain, Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Electrical System (Wiring Diagrams, Components), Body & Frame, Interior Components, HVAC System, Maintenance Procedures, Troubleshooting Guides, Specifications.
        
     
    
    
        
            Approximate Page Count:
        
        
            600+
        
     
    
    
        
            Manual Type:
        
        
            Factory Service Repair Manual
        
     
    
    
    
    
 
    
    
    
        
            Engine Mechanical:
        
        
            Complete teardown and reassembly, cylinder head service, piston and connecting rod service, crankshaft and bearing service, camshaft and valve train service, timing belt/chain replacement, engine block machining specifications.
        
     
    
        
            Engine Control:
        
        
            ECU functions, sensor identification and testing (MAP, TPS, ECT, O2), actuator testing (injectors, idle air control), diagnostic trouble codes (DTCs) and troubleshooting flowcharts.
        
     
    
        
            Fuel System:
        
        
            Fuel pump testing, fuel pressure specifications, injector testing and cleaning, fuel filter replacement, fuel tank service.
        
     
    
        
            Ignition System:
        
        
            Spark plug specifications, ignition timing adjustment, coil pack testing, distributor service (if applicable), ignition control module diagnosis.
        
     
    
        
            Cooling System:
        
        
            Radiator service, water pump replacement, thermostat testing, coolant specifications, fan clutch/motor operation.
        
     
    
        
            Lubrication System:
        
        
            Oil pump service, oil filter part numbers, oil capacity and specifications, oil pressure testing.
        
     
    
        
            Transmission:
        
        
            Manual transmission service, clutch inspection and replacement, gear oil specifications and capacity, shift linkage adjustment.
        
     
    
        
            Suspension Steering:
        
        
            Strut and shock absorber replacement, ball joint and tie rod end inspection, wheel bearing service, steering gear box adjustment, power steering system service (if equipped).
        
     
    
        
            Brakes:
        
        
            Brake pad and rotor replacement, brake caliper service, brake fluid specifications and bleeding procedures, master cylinder testing, parking brake adjustment.
        
     
    
        
            Electrical:
        
        
            Comprehensive wiring diagrams, component location, starter motor and alternator testing, battery specifications, fuse and relay identification.
        
     
    
        
            Body Frame:
        
        
            Panel removal and installation, door and window mechanisms, bumper service, exterior trim replacement.
        
     
    
    
        
            Maintenance Procedures:
        
        
            Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, timing belt replacement, clutch adjustment.
        
     
    
        
            Repair Procedures:
        
        
            Complete engine rebuilds, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnosis and replacement.
        
     
    
        
            Troubleshooting:
        
        
            Systematic diagnostic flowcharts for common drivability issues, starting problems, electrical faults, and braking system concerns.
        
     
    
        
            Installation Removal:
        
        
            Detailed instructions for removing and reinstalling all major components and sub-assemblies.
        
     
    
    
        
            Depth Of Coverage:
        
        
            Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, diagnostic procedures, and component tolerances.
        
     
 
    
    
    
        
            Engine Family:
        
        
            Daihatsu CB Series
        
     
    
        
            Engine Type:
        
        
            Inline 3-cylinder, Naturally Aspirated (for base G100) / Turbocharged (for GTTI)
        
     
    
        
            Displacement:
        
        
            993 cc (60.6 cu in)
        
     
    
        
            Bore X Stroke:
        
        
            70.0 mm x 86.0 mm (2.76 in x 3.39 in)
        
     
    
        
            Compression Ratio:
        
        
            9.7:1 (NA) / 8.5:1 (Turbocharged)
        
     
    
        
            Valve Train:
        
        
            SOHC (Single Overhead Camshaft), 12 valves (4 per cylinder)
        
     
    
    
        
            Horsepower Gtti:
        
        
            80 PS (79 hp; 59 kW) @ 6,000 rpm (approx.)
        
     
    
        
            Torque Gtti:
        
        
            103 Nm (76 lb-ft) @ 3,500 rpm (approx.)
        
     
    
    
        
            Fuel Delivery:
        
        
            Electronic Fuel Injection (EFI) with Turbocharger (GTTI)
        
     
    
        
            Fuel Type:
        
        
            Unleaded Gasoline
        
     
    
    
        
            Ignition System:
        
        
            Electronic Ignition System (EIS)
        
     
 
    
    
    
        
            Length:
        
        
            Approx. 3,700 mm (145.7 in)
        
     
    
        
            Width:
        
        
            Approx. 1,600 mm (63.0 in)
        
     
    
        
            Height:
        
        
            Approx. 1,365 mm (53.7 in)
        
     
    
    
        
            Curb Weight:
        
        
            Approx. 800-850 kg (1764-1874 lbs) depending on equipment
        
     
    
        
            Wheelbase:
        
        
            Approx. 2,300 mm (90.6 in)
        
     
    
        
            Track Width Front:
        
        
            Approx. 1,375 mm (54.1 in)
        
     
    
        
            Track Width Rear:
        
        
            Approx. 1,355 mm (53.3 in)
        
     
 
    
    
    
        
            Crash Test Data:
        
        
            Limited specific crash test data available for this era of vehicle, but structural integrity and safety features align with contemporary standards.
        
     
    
    
        
            Braking System:
        
        
            Front ventilated discs, rear drums (standard). GTTI may feature upgraded front discs.
        
     
    
        
            Anti Roll Bars:
        
        
            Typically equipped on GTTI models for enhanced handling.
        
     
    
    
        
            Seatbelts:
        
        
            Front seatbelt compliance.
        
     
    
        
            Body Structure:
        
        
            Reinforced safety cell construction.
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Every 5,000 km (3,000 miles) or 6 months, whichever comes first.
        
     
    
        
            Air Filter Replacement:
        
        
            Every 15,000 km (9,000 miles) or 12 months.
        
     
    
        
            Spark Plug Replacement:
        
        
            Every 30,000 km (18,000 miles).
        
     
    
        
            Timing Belt Replacement:
        
        
            Every 60,000 km (36,000 miles) or 4 years, crucial for engine longevity.
        
     
    
        
            Coolant Flush:
        
        
            Every 40,000 km (24,000 miles) or 2 years.
        
     
    
    
        
            Engine Oil Type:
        
        
            API SG or higher, SAE 10W-30 (or 5W-30 in colder climates).
        
     
    
        
            Engine Oil Capacity:
        
        
            Approx. 3.5 liters (3.7 US quarts) with filter change.
        
     
    
        
            Coolant Type:
        
        
            Ethylene Glycol based antifreeze (e.g., Toyota Super Long Life Coolant or equivalent).
        
     
    
        
            Transmission Fluid Type:
        
        
            API GL-4, SAE 75W-90 Gear Oil.
        
     
    
        
            Brake Fluid Type:
        
        
            DOT 3 or DOT 4.
        
     
    
    
        
            Common Issue 1:
        
        
            Timing belt wear and potential failure if not replaced on schedule, leading to catastrophic engine damage.
        
     
    
        
            Common Issue 2:
        
        
            Turbocharger oil feed lines can become clogged, leading to turbo failure.
        
     
    
        
            Common Issue 3:
        
        
            Carburetor (on some base models) can require adjustment or cleaning; EFI systems may have sensor issues.
        
     
    
        
            Common Issue 4:
        
        
            Corrosion, especially in wheel wells and along the undercarriage, typical for vehicles of this age.