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1987 Yamaha XV535 Virago V-twins Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: XV535 Virago Year: 1987 Motorcycle Type: Cruiser Codes Chassis Code: 4X7 (for 1987 model) 👋 Introduction Market Position Segment: Entry-level to mid-range cruiser...
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Type: Motorcycle
Vendor:
Sku: 534878
1987 Yamaha XV535 Virago V-twins Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV535 Virago
Year:
1987
Motorcycle Type:
Cruiser
Codes
Chassis Code:
4X7 (for 1987 model)
👋 Introduction
Market Position
Segment:
Entry-level to mid-range cruiser motorcycle
Competitive Analysis
Key Competitors:
Honda Shadow, Kawasaki Vulcan, Suzuki Intruder, Harley-Davidson Sportster (smaller displacement models)
Key Features
Design Philosophy:
V-twin engine, shaft drive, classic cruiser styling, accessible for new riders
Manual Value Proposition:
Provides essential DIY maintenance and repair knowledge for owners of the 1987 XV535 Virago, enabling cost savings and extended vehicle life.
📋 Manual Details
Coverage Areas
Coverage Type:
Complete Service & Repair
Page Count
Pages:
Estimated 300+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, lubrication, cooling, fuel, ignition, starting, charging, exhaust
Transmission Drivetrain:
Clutch, gearbox, final drive (shaft drive)
Chassis Suspension:
Frame, front fork, rear shock absorbers, swingarm
Brakes:
Front and rear brake systems (hydraulic, disc)
Electrical:
Wiring diagrams, lighting, instrumentation, battery, starter motor, ignition system, charging system
Bodywork:
Fuel tank, fenders, seat, controls, emblems
Procedures Included
Maintenance:
Oil changes, filter replacement, spark plug replacement, chain/shaft drive adjustment, brake fluid flush, carburetor synchronization, valve clearance adjustment
Troubleshooting:
Diagnostic charts, common problem identification and resolution
Repair Rebuild:
Complete engine tear down and rebuild, transmission overhaul, suspension overhaul, brake system repair
Special Tools:
Identification and use of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and component rebuilds
📊 Manual Specifications
File Format
Digital Format:
PDF (typically)
Print Quality
Image Resolution:
High resolution for clarity of diagrams and text
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, V-twin, 4-stroke
Displacement:
535 cc
Bore X Stroke:
76.0 mm x 58.0 mm
Valve Train:
SOHC, 2 valves per cylinder
Compression Ratio:
9.7:1
Performance
Horsepower:
Approx. 40-45 HP (at crankshaft)
Torque:
Approx. 30-35 lb-ft (at crankshaft)
Fuel System
Carburetion:
Dual Mikuni CV carburetors (e.g., VM26SS or similar)
Fuel Type:
Unleaded gasoline (90 octane or higher recommended)
Fuel Capacity:
Approx. 13.0 L (3.4 US gal)
Lubrication
Oil Capacity:
Approx. 2.2 L (2.3 US qt) with filter change
Oil Type Spec:
Yamaha Recommend: SAE 20W-40 API SE or SF (check manual for exact spec)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Final Drive:
Shaft drive
Features
Gear Ratios:
Specific ratios available in manual
Transmission Oil Type:
Yamaha Recommend: SAE 80 API GL-4 (check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 805 mm (31.7 in)
Height:
Approx. 1,110 mm (43.7 in)
Wheelbase:
Approx. 1,520 mm (59.8 in)
Ground Clearance:
Approx. 145 mm (5.7 in)
Weights
Dry Weight:
Approx. 179 kg (395 lbs)
Wet Weight:
Approx. 197 kg (434 lbs)
Wheels Tires
Front Tire:
3.00-18-4PR or 100/90-18
Rear Tire:
130/90-15-66P
Front Brake:
Single Disc (Hydraulic)
Rear Brake:
Drum Brake
🛡️ Safety Features
Ratings
Safety Certification:
Meets applicable DOT standards for street motorcycles
Active Features
Braking System:
Front disc brake offers effective stopping power, rear drum brake provides stability.
Passive Features
Frame Construction:
Steel frame provides a stable and robust riding platform.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, indicator lights
Driver Assistance
ABS:
Not equipped
Connectivity
Charging System:
Alternator and battery system for ignition and lights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 km (2,500 miles) or 6 months (refer to manual for precise interval)
Spark Plug Replacement:
Approximately every 12,000 km (7,500 miles) (refer to manual for exact type and gap)
Valve Clearance Check:
Every 12,000 km (7,500 miles) (refer to manual for specific clearances and procedure)
Brake Fluid Flush:
Every 24,000 km (15,000 miles) or 2 years
Final Drive Oil Change:
Every 12,000 km (7,500 miles) (refer to manual for specific oil)
Fluid Specifications
Engine Oil Spec:
Yamaha Recommend: SAE 20W-40 API SE or SF
Transmission Oil Spec:
Yamaha Recommend: SAE 80 API GL-4
Brake Fluid Spec:
DOT 3 or DOT 4
Known Issues
Carburetor Issues:
Potential for clogged jets and vacuum leaks affecting idle and performance, often requiring cleaning and synchronization.
Electrical Connections:
Corrosion on electrical connectors can lead to intermittent issues with lighting or ignition.
Shaft Drive Maintenance:
Regular lubrication of the shaft drive is crucial to prevent wear.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company is renowned for its innovation in motorcycles, musical instruments, and audio equipment, with a strong emphasis on quality and performance.
Model Evolution
Virago Lineage:
The Virago line was Yamaha's initial foray into the cruiser market, characterized by V-twin engines and shaft drive. The XV535 was a popular model within this line, offering a balance of classic styling and modern engineering.
Production
Production Era:
The XV535 Virago was produced for many years, with the 1987 model representing an early iteration of the popular 535cc cruiser.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Virago line was well-received for its accessible styling and reliable V-twin platform, making it a popular choice in the cruiser segment.
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