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Yamaha YZ125 YZ 125 1987 87 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZ125 Year: 1987 Codes Model Code: YZ125U 👋 Introduction Market Position Market Segment: Motocross / Off-Road Competition Competitive Analysis Competitors 1987: Honda CR125R,...
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Type: Motorcycle
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Sku: 262592
Yamaha YZ125 YZ 125 1987 87 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ125
Year:
1987
Codes
Model Code:
YZ125U
👋 Introduction
Market Position
Market Segment:
Motocross / Off-Road Competition
Competitive Analysis
Competitors 1987:
Honda CR125R, Suzuki RM125, Kawasaki KX125
Key Features Vehicle
Performance Focus:
Lightweight, agile, and powerful for its displacement class, designed for competitive motocross racing.
Key Features Manual
Value Proposition:
Essential resource for owners and technicians to maintain, diagnose, and repair the 1987 Yamaha YZ125 to factory standards.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Transmission, Clutch, Suspension (Front & Rear), Brakes (Front & Rear), Wheels & Tires, Electrical System, Chassis, Frame, Bodywork, Lubrication, Troubleshooting, Maintenance
Page Count
Page Count:
Approximately 300-400 pages (estimated based on typical Yamaha service manuals of this era)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF - assumed, common for sales)
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine disassembly, assembly, inspection, and repair procedures for the 123cc 2-stroke engine.
Fuel System Service:
Carburetor (Mikuni VM series) tuning, cleaning, rebuilding, and specifications; fuel tank and petcock maintenance.
Ignition System Service:
CDI ignition system diagnosis, testing, and component replacement (stator, coil, spark plug).
Cooling System Service:
Air cooling system inspection and maintenance. (Note: YZ125 models of this era were air-cooled).
Transmission Clutch Service:
Gearbox disassembly, inspection, and repair; clutch assembly inspection, adjustment, and replacement (plates, springs).
Suspension Service:
Front fork (Telescopic) oil change, seal replacement, damping adjustment; rear monoshock (Monocross) linkage service, shock absorber overhaul, and spring preload adjustment.
Brake Service:
Front and rear disc brake system maintenance, caliper overhaul, master cylinder service, pad replacement, and bleeding procedures.
Electrical System Service:
Wiring diagrams, lighting system, battery maintenance, fuse replacement, and component testing.
Chassis Frame Bodywork Service:
Frame inspection, steering head bearing service, swingarm lubrication, chain and sprocket maintenance, body panel removal/installation.
Procedures Included
Routine Maintenance:
Detailed instructions for regular checks, adjustments, and replacements (e.g., air filter cleaning, spark plug replacement, chain adjustment).
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common and uncommon operational issues.
Rebuild Procedures:
Step-by-step instructions for complete engine, carburetor, and suspension component overhauls.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, and wear limits for all major components.
Wiring Diagrams:
Comprehensive electrical system schematics for accurate diagnosis and repair.
Technical Depth
Depth Of Coverage:
Comprehensive, covering all aspects from basic user maintenance to advanced engine rebuilding and troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if digitally generated from original documents.
Print Quality
Print Quality:
High-resolution scans or original digital files ensuring clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
Completeness
Completeness:
Full workshop manual, encompassing all aspects of repair and maintenance.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Single Cylinder
Displacement:
123 cc (cc)
Bore X Stroke:
56.0 mm x 50.0 mm (typical for this model)
Cooling System:
Air-Cooled
Compression Ratio:
Approximately 7.9:1 (typical, refer to manual for exact spec)
Performance
Horsepower:
Approximately 28-30 HP (estimated at crankshaft, varies by region and tuning)
Torque:
Not officially published in user manuals, but significant for its class.
Fuel System
Carburetor Type:
Mikuni VM28SS (typical)
Fuel Type:
Unleaded Gasoline (Octane rating as specified in manual)
Fuel Mixture:
Requires 2-stroke oil pre-mix (ratio specified in manual, typically 20:1 or 32:1)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK BR9ES (typical, verify in manual)
🔧 Transmission
Standard
Transmission Type:
6-Speed Constant Mesh
Features
Clutch Type:
Wet, Multi-plate
Final Drive:
Chain Drive
Transmission Oil Type:
Yamaha Gear Oil or equivalent (refer to manual for viscosity and specification, e.g., SAE 80 or SAE 10W-30)
Transmission Oil Capacity:
Approximately 0.7 Liters (refer to manual for exact capacity)
📐 Dimensions
Exterior
Length:
Approx. 2120 mm (7' 3.5") (verify in manual)
Width:
Approx. 820 mm (2' 8.3") (verify in manual)
Height:
Approx. 1260 mm (4' 1.6") (verify in manual)
Wheelbase:
Approx. 1450 mm (57.1") (verify in manual)
Weights
Dry Weight:
Approximately 90 kg (198 lbs) (verify in manual)
Fuel Tank Capacity:
Approximately 7.0 Liters (1.8 US gal) (verify in manual)
Suspension Travel
Front Suspension Travel:
Approx. 280 mm (11.0") (verify in manual)
Rear Suspension Travel:
Approx. 300 mm (11.8") (verify in manual)
Wheels Tires
Front Tire Size:
80/100-21 46M (verify in manual)
Rear Tire Size:
100/90-18 56M (verify in manual)
Front Brake Type:
Disc
Rear Brake Type:
Disc
🛡️ Safety Features
Ratings
Safety Standards:
Designed for closed-course competition; safety features focus on rider control and protection during aggressive riding.
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Suspension Performance:
Monocross rear suspension and telescopic front forks provide stability and control over varied terrain.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Competition motocross bike)
Driver Assistance
Driver Assistance Features:
N/A (Focus on rider control, not electronic assistance)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically after specific operating hours or event types (e.g., racing).
Air Filter Cleaning:
Frequent cleaning and re-oiling recommended, especially in dusty conditions.
Spark Plug Replacement:
As per manual, typically based on hours of use or performance degradation.
Chain Lubrication Adjustment:
Regularly (before/after each ride) depending on conditions.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid (refer to manual for specific type and grade)
Fork Oil Type:
Yamalube Fork Oil G10 or equivalent (refer to manual for viscosity)
Coolant:
N/A (Air-cooled)
Known Issues
Carburetor Clogging:
Common in 2-strokes due to fuel quality or sediment. Regular cleaning is key.
Clutch Wear:
Can wear faster with aggressive riding; manual details inspection and replacement.
Suspension Seals:
Fork seal leaks are common over time; manual provides replacement instructions.
Engine Top End:
Piston and rings require periodic replacement based on usage and maintenance.
📚 Vehicle History
Brand Heritage
Yamaha Motorsports:
Yamaha has a long-standing legacy in motorsports, particularly in motocross, with a history of innovation and performance.
Model Evolution
Yz Series Development:
The YZ125 has been a cornerstone of Yamaha's motocross lineup, undergoing continuous development to improve power, handling, and suspension technology.
Production
Manufacturing Location:
Japan (Typical for Yamaha)
Production Years:
Ongoing since the 1970s, with significant updates throughout the decades.
🏆 Awards & Recognition
Recognitions
Motocross Awards:
The YZ125, in its various iterations, has consistently been a competitive and well-regarded machine in professional motocross and supercross championships.
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