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Holden RODEO Isuzu KB TF 140 1988-02 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Holden / Isuzu Model: Rodeo / KB TF 140 Production Years Covered: 1988-2002 Codes Platform Code: TF (for Holden Rodeo) 👋 Introduction Market Position Target...
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Type: Pickup Truck
Vendor:
Sku: 92953
Holden RODEO Isuzu KB TF 140 1988-02 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Holden / Isuzu
Model:
Rodeo / KB TF 140
Production Years Covered:
1988-2002
Codes
Platform Code:
TF (for Holden Rodeo)
👋 Introduction
Market Position
Target Audience:
Professional Mechanics, DIY Enthusiasts, Holden/Isuzu Owners
Value Proposition:
Cost-saving repairs and maintenance, dealer-level service information accessible to owners.
Competitive Analysis
Manual Type Advantage:
Comprehensive workshop manual, providing detailed technical information equivalent to OEM service manuals.
Key Features
Digital Benefits:
Instant delivery, persistent storage on hard drive, compatibility across Windows and Mac OS.
Organizational Structure:
Well-structured contents with bookmarks for easy navigation.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service and Repair Manual
Language:
English
Page Count
Page Count:
>1600 pages
Format
Digital Format:
PDF
Delivery Format:
ZIP (requires extraction)
📖 Manual Coverage
Systems Covered
Powertrain Diesel:
4JA1 2.5L Diesel, 4JB1T 2.8L Turbo Diesel (Diagnosis, Mechanical, Cooling, Fuel, Electrical, Exhaust)
Powertrain Petrol:
4ZCI 2.0L Petrol, 4ZE1 2.6L Petrol (Diagnosis, Mechanical, Cooling, Fuel, Electrical, Exhaust)
Transmission:
5-Speed Manual (MUA, MSG), 4-Speed Automatic, Clutch
Drivetrain:
Axle, Propeller Shaft, Rear Axle, Diff Lock
Chassis Suspension Steering:
Front Alignment, Steering (Manual & Power), Front Suspension, Rear Suspension, Wheels and Tyres
Body Electrical:
Body Electrical Systems
Comfort Systems:
Heating and Air Conditioning
Procedures Included
Maintenance:
General Maintenance, Lubrication, Service Schedules
Repair Diagnostics:
Component Diagnosis, Troubleshooting, Repair Procedures for all covered systems
Bodywork:
Frame and Bumper, Sheet Metal Repair
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic maintenance and troubleshooting to in-depth mechanical repairs and component overhauls, suitable for professional mechanics and DIY enthusiasts.
📊 Manual Specifications
File Format
Software Requirements:
Adobe Acrobat Reader (free download available)
Compression Software:
WinZip or WinRAR (free download available)
Print Quality
Diagram Quality:
High Definition Diagrams
Text Searchability:
Searchable text within PDF (assumed based on standard PDF workshop manuals)
Binding Type
Binding Type:
N/A (Digital format, printable)
Paper Type
Paper Type:
N/A (Digital format, printable)
⚙️ Engine Specifications
Primary Engine
Diesel Engines:
4JA1 (2.5L), 4JB1T (2.8L Turbo)
Petrol Engines:
4ZCI (2.0L), 4ZE1 (2.6L)
Performance
Hp Torque Range Diesel:
Varies by specific engine variant and tuning (detailed specs in manual)
Hp Torque Range Petrol:
Varies by specific engine variant and tuning (detailed specs in manual)
Fuel System
Fuel System Diesel:
Direct Injection (likely), Indirect Injection (possible early models), Fuel Injection Pump (e.g., Bosch, Zexel)
Fuel System Petrol:
Carburetor (early models), Fuel Injection (later models)
Engine Management
ECU Coverage:
ECU diagnosis and troubleshooting for applicable models (especially fuel injected variants)
🔧 Transmission
Standard
Manual Transmission:
5-Speed Manual (Likely Isuzu MUA/MSG variants)
Optional
Automatic Transmission:
4-Speed Automatic
Features
Clutch System:
Hydraulic Clutch Operation (detailed information)
Fluid Specifications
Manual Transmission Fluid:
GL-4 or GL-5 gear oil (specific viscosity depends on application, detailed in manual)
Automatic Transmission Fluid:
Dexron III or equivalent (specific type and capacity in manual)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Dual Cab, Chassis Cab, (possible variations in wheelbase)
Ground Clearance:
Typical for light commercial vehicles, varies by configuration and suspension (details in manual)
Weights
Gross Vehicle Weight Rating:
Varies by model and configuration (refer to vehicle identification plate/manual)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official ratings available for this era and market segment; manual provides repair procedures for safety systems.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (ABS availability varies by model and market, detailed diagnostics in manual)
Passive Features
Restraint Systems:
Seat belts (details on adjustment, maintenance, and potential replacement in manual)
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player (upgrades possible, manual covers basic wiring)
Driver Assistance
ABS:
Optional on some models, ABS system diagnosis and repair covered.
Connectivity
Electrical System Coverage:
Comprehensive coverage of body electrical systems including lighting, instrumentation, and power accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on engine and driving conditions (exact schedule in manual)
Timing Belt Replacement:
Not applicable for diesel engines (timing chain); Petrol engines may have timing belts or chains (refer to manual for specific engine)
Fluid Specifications
Engine Oil Petrol:
API SG/SH or higher, SAE 10W-30 or 15W-40 (check manual for precise recommendations)
Engine Oil Diesel:
API CF/CG-4 or higher, SAE 15W-40 (check manual for precise recommendations)
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water (specific type in manual)
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific requirement)
Known Issues
Diesel Engine Quirks:
Glow plug reliability, fuel injector pump issues on high mileage vehicles, turbocharger wear (details in manual's diagnosis section)
Petrol Engine Quirks:
Carburetor adjustments (for older models), ignition system component wear (coil packs, plugs), potential head gasket issues on high mileage 4ZE1 engines (refer to manual for diagnosis)
Suspension Wear:
Ball joint, tie rod end, and shock absorber wear common due to load carrying and off-road use.
Rust:
Common body rust issues in common areas for vehicles of this age, especially in coastal or humid environments.
📚 Vehicle History
Brand Heritage
Holden Role:
Holden badge engineering of Isuzu utility vehicles, popular in the Australian market.
Model Evolution
Tf Generation:
The TF generation represents a significant evolution of the Rodeo, offering improved styling, features, and powertrain options.
Production
Manufacturing Location:
Primarily manufactured by Isuzu in Japan, assembled or distributed by Holden in Australia.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Holden Rodeo was a strong contender in the Australian ute market, known for its robustness and utility.
Ratings
Practicality:
Highly regarded for its practical utility and workhorse capabilities.
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