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Mitsubishi Galant 1988-1992 Workshop Service Manual Repair

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The Mitsubishi Galant, specifically the E30/E39/E33/E34 generation produced between 1988 and 1992, represents a significant offering in the mid-size sedan market. Known for its aerodynamic design, comfortable ride, and refined...
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Mitsubishi Galant 1988-1992 Workshop Service Manual RepairMitsubishi Galant 1988-1992 Workshop Service Manual RepairMitsubishi Galant 1988-1992 Workshop Service Manual RepairMitsubishi Galant 1988-1992 Workshop Service Manual Repair
The Mitsubishi Galant, specifically the E30/E39/E33/E34 generation produced between 1988 and 1992, represents a significant offering in the mid-size sedan market. Known for its aerodynamic design, comfortable ride, and refined interior for its era, this model offered a compelling alternative to competitors like the Toyota Camry and Honda Accord. Buyers could choose from reliable 4-cylinder engines, including the robust 2.0-liter 4G63 available in naturally aspirated and turbocharged variants, or a smooth 3.0-liter V6 engine. These powertrains, coupled with front-wheel drive and available manual or automatic transmissions, provided a balance of performance and efficiency. The Galant's engineering emphasized durability and value, establishing Mitsubishi's reputation for producing dependable vehicles. This comprehensive workshop service manual provides detailed information for the maintenance and repair of the Mitsubishi Galant models from 1988 through 1992. Covering a vast array of systems, including the powertrain, drivetrain, chassis, and electrical components, this manual is an essential resource for owners, technicians, and mechanics. It details routine maintenance procedures, complex repair and rebuild instructions, troubleshooting guides for common issues, and critical technical specifications such as torque values and fluid requirements. With over 800 pages of English-language content, this manual aims to equip users with the knowledge necessary to keep their Galant in optimal operating condition, ensuring its longevity and performance.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Years Covered:
1988, 1989, 1990, 1991, 1992
Generation
Generation Code:
E30/E39/E33/E34
Generation Period:
1987-1993
👋 Introduction
Market Position
Segment:
Mid-size sedan
Positioning:
Positioned as a comfortable, reliable, and somewhat sporty alternative in the competitive mid-size sedan market.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina, Nissan Maxima.
Key Features
Design Philosophy:
Emphasized aerodynamics, comfortable ride, and refined interior for its time.
Powertrain Options:
Offered reliable 4-cylinder and V6 engines with front-wheel drive.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America (with potential for global relevance based on shared components)
Secondary Coverage:
Global markets where the E30 chassis Galant was sold
Page Count
Estimated Page Count:
Over 800 pages (typical for a comprehensive workshop manual of this era)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Drivetrain:
Manual transmission, automatic transmission, clutch, drive shafts, differentials, transaxle.
Chassis:
Suspension (front and rear), steering system, braking system (front disc, rear drum/disc depending on variant).
Electrical:
Wiring diagrams, lighting, starting and charging system, battery, instrument cluster, body electricals, power accessories.
Body And Interior:
Body panel removal and installation, interior trim, seats, HVAC system (heating, ventilation, air conditioning).
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, lubrication, tune-ups.
Troubleshooting:
Diagnostic procedures, fault finding, common problem solutions.
Repair And Rebuild:
Component removal, disassembly, inspection, repair, reassembly, and installation procedures for most vehicle systems.
Specifications And Data:
Torque specifications, clearances, tolerances, diagnostic data, component identification.
Technical Depth
Depth:
Comprehensive: covers everything from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (if original scans are OCR'd, offering efficient information retrieval).
Print Quality
Quality:
Variable based on source scan, but professional workshop manuals are typically clear and legible.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63
Engine Type 1:
Inline 4-cylinder, SOHC/DOHC
Displacement 1:
2.0 Liters (1997 cc)
Fuel Delivery 1:
Multi-point Fuel Injection (MPI)
Power 1:
Approx. 135-145 hp (SOHC variants), 195 hp (DOHC Turbo - GSR/GT models)
Torque 1:
Approx. 125-130 lb-ft (SOHC variants), 203 lb-ft (DOHC Turbo)
Secondary Engine
Engine Code 2:
6G72
Engine Type 2:
V6, SOHC
Displacement 2:
3.0 Liters (2972 cc)
Fuel Delivery 2:
Multi-point Fuel Injection (MPI)
Power 2:
Approx. 170-175 hp
Torque 2:
Approx. 175-180 lb-ft
Performance
Aspirated Vs Turbo:
The manual will detail both naturally aspirated 4G63 and 6G72 engines, as well as the potent turbocharged 4G63 in performance variants like the GSR.
Fuel System
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Transmission Features:
Manual covers clutch assembly, gear shift mechanisms, and internal transmission repair. Automatic covers torque converter, valve body, and electronic control unit (if applicable).
Fluid Specifications
Manual Transmission Fluid:
GL-4 Hypoid Gear Oil (e.g., SAE 75W-90 or 80W-90, manual will specify exact type and capacity).
Automatic Transmission Fluid:
ATF SP-II or equivalent (manual will specify exact type and capacity).
📐 Dimensions
Exterior
Length:
Approx. 178.5 inches (4535 mm)
Width:
Approx. 68.5 inches (1740 mm)
Height:
Approx. 54.5 inches (1385 mm)
Wheelbase:
Approx. 100.4 inches (2550 mm)
Weights
Curb Weight:
Approx. 2900 - 3300 lbs (1315 - 1497 kg) depending on engine and options
🛡️ Safety Features
Ratings
NHTSA Ratings:
Data for this era is often limited or not directly comparable to modern standards; manual will not contain formal NHTSA ratings.
Active Features
Active Safety Features:
Front ventilated disc brakes, rear drum or disc brakes, Anti-lock Braking System (ABS) available on higher trims/optional.
Passive Features
Passive Safety Features:
Seat belts, energy-absorbing steering column, reinforced body structure (typical for the era).
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with cassette player, optional CD player on higher trims. Manual covers removal and installation of these units.
Driver Assistance
Driver Assistance Features:
ABS available as an option on select models. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Features:
No modern connectivity features such as Bluetooth or USB ports. Focus is on core vehicle operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (typical for this era, manual will confirm exact interval and oil type).
Spark Plug Replacement:
Typically around 30,000 miles, but consult manual for specific plug type and gap.
Timing Belt Replacement:
Crucial for 4G63 engines; typically 60,000 miles or 4 years. Manual will specify procedure and torque values.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3, viscosity 10W-30 or 10W-40 (manual will specify exact type, capacity, and recommended brands).
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Mitsubish ELC or equivalent). Manual will specify mix ratio and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 (manual will specify precise requirement).
Known Issues
Common Problems:
Potential for head gasket issues (especially with the 4G63), distributor issues, exhaust manifold cracks, and aging electrical components. Manual provides diagnostic steps for these.
Corrosion:
As with many vehicles from this era, rust and corrosion can be an issue depending on climate. Manual covers body panel repair and rust prevention.
📚 Vehicle History
Brand Heritage
Heritage Context:
Mitsubishi has a long history in automotive manufacturing, known for robust engineering and a focus on value and durability.
Model Evolution
Generation Focus:
This E30/E39 generation represented a significant styling update from its predecessor, adopting a more rounded, aerodynamic form and offering advanced features for its time.
Performance Variants:
Introduced performance-oriented trims like the GSR and GT featuring the DOHC turbocharged 4G63 engine and advanced all-wheel-drive systems in some markets (though the FWD version is more common in North America).
Production
Production Period:
1987-1993
Manufacturing Locations:
Primarily Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for this model year range are not prominently documented, but it was generally considered a competitive and well-received vehicle in its segment for its durability and value.
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