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Mitsubishi Galant 1988-1993 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: E3_A / E3_8_A / E3_9_A / E3_A_A Codes Platform Codes: E3_A_ (sedan), E3_8_A (coupe), E3_9_A (hatchback), E3_A_A (wagon - some...
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Type: Car
Vendor:
Sku: 179716
Mitsubishi Galant 1988-1993 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Generation:
E3_A / E3_8_A / E3_9_A / E3_A_A
Codes
Platform Codes:
E3_A_ (sedan), E3_8_A (coupe), E3_9_A (hatchback), E3_A_A (wagon - some markets)
👋 Introduction
Market Position
Segment:
Mid-size sedan/coupe/hatchback, known for stylish design and sporty variants.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Maxima, Mazda MX-6.
Key Features
Design:
Aerodynamic styling, often featuring pop-up headlights (especially early models) and sleek lines.
Performance Variants:
The 'GTI' or 'GT' models offered enhanced performance with V6 engines and sportier suspension tuning.
📋 Manual Details
Coverage Areas
Years Covered:
1988, 1989, 1990, 1991, 1992, 1993
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing belt/chain, lubrication system, cooling system.
Engine Management:
Fuel injection (MPI/GDI where applicable), ignition system, emissions control, sensors, actuators, ECU diagnostics.
Transmission Manual:
Clutch, gearbox overhaul, gear selection, bearings, seals, fluid specifications.
Transmission Automatic:
Automatic transmission overhaul, valve body, torque converter, planetary gear sets, hydraulic control, fluid specifications.
Drivetrain:
Front-wheel drive (FWD) and optional All-Wheel Drive (AWD) systems, driveshafts, CV joints, differentials.
Suspension:
Front struts, rear multi-link or independent suspension, shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering rack, pump, hoses, steering column, alignment.
Brakes:
Front disc, rear disc/drum brakes, ABS (if equipped), brake calipers, master cylinder, brake fluid specifications, bleeding procedures.
Electrical System:
Battery, charging system (alternator, starter), lighting, wipers, horn, power windows, mirrors, central locking, fuses, relays.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant, heater core.
Body And Frame:
Body panel removal and installation, chassis, doors, hood, trunk, glass, seals, interior trim.
Chassis Electrical:
Instrument cluster, dashboard lights, warning indicators, body control modules.
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks, belt inspections, brake pad wear checks.
Diagnostics And Troubleshooting:
Systematic fault finding, error code interpretation (OBD-I), component testing, wiring diagrams.
Repair And Rebuild:
Component disassembly, repair, and reassembly procedures for all major systems.
Torque Specifications:
Detailed torque values for critical fasteners throughout the vehicle.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Special Tools:
Identification and usage of specific Mitsubishi special tools required for certain procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds, including advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically, depending on original scan quality)
Print Quality
Quality:
Digital, resolution dependent on source; clear and legible for repair purposes.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.8L I4 (4G37), 2.0L I4 (4G63), 2.0L V6 (6G71), 2.4L I4 (4G64 - later models).
Performance
Horsepower Range:
Approx. 100 HP (1.8L) to 170 HP (2.0L V6), depending on engine and market.
Torque Range:
Approx. 100 lb-ft to 140 lb-ft.
Fuel System
Fuel Delivery:
Fuel Injection (MPI - Multi-Point Injection) standard on most models; early models may have had carburetor options in some markets.
Engine Codes
Common Engine Codes:
4G63 (2.0L DOHC/SOHC), 6G71 (2.0L V6).
🔧 Transmission
Standard
Manual Transmission:
5-speed manual.
Optional
Automatic Transmission:
4-speed automatic.
Features
AWD Option:
Available on select models, often designated as '4WD' or 'AWD'.
📐 Dimensions
Exterior
Wheelbase Sedan:
Approx. 2600 mm (102.4 in)
Length Sedan:
Approx. 4575 mm (180.1 in)
Width Sedan:
Approx. 1715 mm (67.5 in)
Height Sedan:
Approx. 1375 mm (54.1 in)
Weights
Curb Weight:
Approx. 1200 - 1400 kg (2650 - 3100 lbs), depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not widely available or tested by modern standards; safety features were typical for the era.
Active Features
ABS:
Optional or standard on higher trims and later models.
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional.
Seatbelts:
Three-point seatbelts in the front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player; speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
N/A:
No integrated Bluetooth or navigation systems; connectivity features were minimal for the era.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions and oil type.
Timing Belt:
Recommended replacement every 60,000 miles (96,000 km) or 4 years for 4G63 engines. V6 (6G71) also requires replacement.
Spark Plugs:
Typically every 30,000 miles (48,000 km) for standard plugs.
Fluid Specifications
Engine Oil:
API SG/SH or higher. Viscosity varies by climate, e.g., 10W-30 or 10W-40.
Coolant:
Ethylene glycol-based antifreeze (50/50 mix with distilled water).
Transmission Fluid Atf:
Mitsubishi DiaQueen ATF SP-II or equivalent (Dexron II/III for some markets/models).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine Reliability:
4G63 engine is generally robust; head gasket failures can occur with age/overheating. Timing belt maintenance is critical.
Transmission Issues:
Automatic transmission can develop internal wear; regular fluid changes help. Manual transmissions are generally durable.
Suspension Wear:
Bushings and ball joints can wear out, leading to clunking noises and alignment issues.
Electrical Problems:
Corrosion in wiring harnesses, aging sensors, and faulty window regulators are common with age.
Body Rust:
Prone to rust in fender wells, rocker panels, and around the rear wheel arches in areas with road salt.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation has a long history in automotive manufacturing, dating back to the early 20th century.
Model Evolution
Galant Lineage:
The Galant nameplate has been used by Mitsubishi since 1969, evolving through various generations and body styles.
Production
Production Period:
This generation (E30 series) was produced from 1987 to 1992/1993, overlapping with the introduction of the next generation.
Manufacturing Locations:
Primarily Japan, with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Motor Trend Import Car Of The Year:
The 1989 Mitsubishi Galant was named Motor Trend's Import Car of the Year, highlighting its innovative design and technology for the time.
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