Segment:
Executive Sedan / Luxury Sports Sedan
Key Competitors:
Mercedes-Benz W124 E-Class, Audi V8 / A8 (later), Lexus LS 400
Design Philosophy:
BMW's signature blend of performance, luxury, and advanced engineering
Target Audience:
Discerning drivers seeking performance, comfort, and build quality.
Covered Models:
525i, 525iX, 530i, 535i, 535i Sport, 525i Sport, 540i, 540i M-sport, M5
Estimated Page Count:
Extensive (not explicitly stated, but implied by 180MB file size and 'all diagnostic and repair procedures covered in great detail')
Manual Type:
Workshop Repair Service Manual
Engine:
Engine mechanical, lubrication system, cooling system, control system, fuel system, exhaust system
Transmission:
Clutch, manual transaxle, automatic transaxle
Drivetrain:
Front axle, rear axle
Suspension:
Front suspension, rear suspension, road wheels & tyres
Brakes:
Brake system, parking brake system, brake control system
Steering:
Power steering system, steering system
Restraints:
Seat belts, supplemental restraint system (SRS)
Body:
Body, lock & security system, glasses, window system & mirrors, roof, exterior & interior, instrumental panel, seats
Air Conditioning:
Air conditioner system
Electrical:
Wiring diagrams, starting & charging system, lighting system, driver information system, wiper, washer & horn, body control system, LAN system, audio visual, navigation & telephone system, auto cruise control system, power supply, ground & circuit elements
Maintenance:
General maintenance procedures
Repair Procedures:
All repair procedures covered from A-Z, diagnostic and repair procedures in great detail
Refurbishment Restoration:
Rebuild, refurbish, restore
Depth Of Coverage:
Comprehensive, equivalent to professional technician manuals
E34 Engine Lineup:
Inline-4 (M40 - less common in some markets for E34), Inline-6 (M20, M30, M50, M52), V8 (M60, M62)
Engine Displacement:
2.5 Liters (M20B25, M50B25, M52B25)
Engine Displacement:
3.0 Liters (M30B30, M60B30)
Engine Displacement:
3.5 Liters (M30B35)
Engine Displacement:
4.0 Liters (M60B40)
Engine Displacement:
3.6 Liters (S38B36) for early models, 3.8 Liters (S38B38) for later models
525I Horsepower Range:
Approx. 168-192 hp (depending on engine variant)
535I Horsepower:
Approx. 208 hp (M30B35)
540I Horsepower:
Approx. 282 hp (M60B40)
M5 Horsepower:
Approx. 310-340 hp (depending on S38 variant)
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI) across most variants
Transmission Options:
5-speed manual (Getrag 260 for most models), 4-speed automatic (ZF 4HP22 for early models), 5-speed automatic (ZF 5HP18/5HP30 for later models)
All Wheel Drive:
Available on 525iX (with xDrive system)
Transmission Control:
Advanced electronic control for automatic transmissions
Historical Ratings:
Generally strong for its era, but lacked modern advanced safety features. Focused on passive safety and chassis dynamics.
ABS:
Standard on most models, especially later ones.
Traction Control:
Available on select models, particularly later V8 and M5 variants.
Airbags:
Driver's airbag became standard on most models by mid-production. Passenger airbags were optional/later standard on some.
Seat Belts:
All-position seat belts, pre-tensioners on front belts.
Audio System:
BMW Bavaria C, Professional RDS; optional CD players, Hi-Fi systems (e.g., Harman Kardon).
Cruise Control:
Standard or optional on many models.
Park Assist:
Rear parking sensors were an option on later models.
Telephone System:
Optional early car phone systems.
Instrument Cluster:
Driver information system (DIS) with OBC (On-Board Computer) on many models.
Oil Change Interval:
Typically 7,500-10,000 miles or 12 months, depending on driving conditions and oil type used.
Major Service Intervals:
Includes spark plug replacement, timing belt/chain inspection (depending on engine), coolant flush, brake fluid flush typically around 30,000-60,000 miles.
Engine Oil Type:
API SG/SH rated synthetic or synthetic blend, viscosity depends on climate (e.g., 5W-30, 10W-40, 15W-50).
Coolant Type:
Ethylene glycol-based antifreeze (e.g., BMW approved blue or green coolant).
Transmission Fluid:
Specific ATF for automatic transmissions (e.g., Dexron II/III for early models, proprietary fluids for later ZF units). Manual gear oil type specified.
Common Problems:
Cooling system leaks (hoses, water pump, expansion tank), oil leaks (valve cover, oil pan gaskets), VANOS issues (on M50/M52TU engines), EML light (electronic throttle control), door handle microswitches, fuel pump failures, ABS/ASC sensor issues.
M5 Specific Issues:
Rod bearing wear (on some M60/S38 engines), exhaust manifold cracks, clutch wear.
Bmw Philosophy:
"The Ultimate Driving Machine" – emphasis on performance, handling, and driver engagement.
E34 Development:
Evolved from the E28 5-Series, bringing a sleeker design and more advanced technology. Introduced V8 engines to the 5-Series and all-wheel drive (525iX).
E34 Facelift:
Mid-cycle refresh in 1994 introduced updated M50/M52 engines, revised styling elements (grilles, bumpers), and interior updates.
Production Period:
1987-1996 (European launch 1987, North American launch 1988)
Manufacturing Plants:
Mainly Dingolfing, Germany, with some assembly in other locations.