Engine Mechanical:
Detailed overhauls, component testing, specifications
Engine Management:
Fuel injection, ignition systems, sensors, ECU diagnostics
Transmission Manual:
Clutch, gearbox, shifting mechanisms, fluid changes
Transmission Automatic:
Component identification, fluid service, torque converter
Drivetrain:
Front-wheel drive axle shafts, CV joints, differentials
Suspension Front:
MacPherson struts, control arms, wheel bearings, steering linkage
Suspension Rear:
Torsion beam, shock absorbers, bushings, alignment
Braking System:
Front disc brakes, rear drum brakes, hydraulic system, parking brake
Steering System:
Manual and power steering rack and pinion, column components
Electrical System Power:
Battery, alternator, starter motor, charging system
Electrical System Lighting:
Headlights, taillights, interior lighting, bulb types and replacement
Electrical System Accessories:
Wipers, horn, power windows, central locking, audio system
Body And Chassis:
Body panel removal, structural components, corrosion protection
HVAC System:
Heating, ventilation, air conditioning (if applicable), refrigerant service
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotation
Component Removal And Installation:
Step-by-step guides for major and minor components
Diagnostic Troubleshooting:
Fault finding based on symptoms, diagnostic flowcharts
Engine Rebuilding:
Piston ring replacement, bearing service, head gasket replacement, timing belt/chain
Brake System Overhaul:
Pad/shoe replacement, caliper/wheel cylinder servicing, bleeding procedures
Electrical Diagnostics:
Wiring diagrams, circuit testing, component troubleshooting
Suspension Alignment:
Adjustment procedures for camber, caster, and toe
Tune Up Procedures:
Spark plug replacement, ignition timing adjustment, carburetor/throttle body cleaning
Depth:
Comprehensive, covering minor repairs to major overhauls
Detail Level:
Step-by-step instructions with torque specifications and diagrams
Engines Covered:
Includes 1.1L, 1.4L, 1.6L, 1.7L (Diesel), 1.9L (Diesel) and 2.0L FIRE/System Porsche engines
Horsepower Range:
Approximately 55 hp to 137 hp depending on engine variant
Torque Range:
Varies significantly by engine displacement and fuel type
Injection Types:
Carbureted (early models), Electronic Fuel Injection (MPI, various Bosch systems)
ECM Details:
Covers specific ECM identification and diagnostic procedures for various engine control units
Replacement Interval:
Refer to specific engine section; critical for FIRE engines to prevent catastrophic failure
Oil Change Interval:
Typically every 10,000 km or 1 year (refer to manual for specific engine/oil type)
Timing Belt Replacement:
Crucial; often around 60,000 km to 80,000 km or 4-5 years (check manual for specific engine and timing belt type)
Engine Oil Viscosity:
Commonly 10W-40, 15W-40, or 5W-40 depending on climate and engine (verify in manual)
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 (verify in manual)
Rust Prone Areas:
Wheel arches, sills, door bottoms, rear tailgate area (especially on earlier models)
Electrical Gremlins:
Can occur with age; loose grounds, aging wiring insulation (manual's electrical section is key)
Engine Mounts:
Wear and tear on engine and transmission mounts can lead to vibration
Suspension Wear:
Bushings, ball joints, and tie rod ends are common wear items
