Target Audience:
Peugeot 405 owners undertaking maintenance, repairs, or restoration, ranging from DIY enthusiasts to professional mechanics.
Value Proposition:
Provides comprehensive, detailed technical information, enabling cost-effective maintenance and repairs, and ensuring proper vehicle longevity.
Alternative Resources:
Official Peugeot service bulletins, other third-party repair manuals (e.g., Haynes, Chilton - though often less comprehensive).
Manual Advantage:
Consolidated, detailed information covering all aspects of the vehicle, often surpassing the scope of generalist manuals.
Feature 1:
Extensive coverage of all model years 1988-1997.
Feature 2:
Detailed diagnostic and repair procedures.
Feature 3:
Integration of troubleshooting and electrical service with wiring diagrams.
Feature 4:
Step-by-step numbered instructions and visual aids.
Engine Mechanical:
Engine disassembly, assembly, overhaul, troubleshooting, diagnostics for all gasoline and diesel variants.
Fuel System:
Fuel injection systems (Bosch, Lucas), carburetion (Weber, Solex), fuel pumps, injectors, fuel lines, evaporative emissions control.
Ignition System:
Ignition coils, distributors, spark plugs, electronic ignition control modules, troubleshooting and testing.
Cooling System:
Radiator, fan, thermostat, water pump, coolant hoses, temperature sensors, troubleshooting leaks and overheating.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, pipes, oxygen sensors, troubleshooting leaks and performance issues.
Transmission Manual:
Manual gearbox disassembly, assembly, clutch replacement, linkage adjustment, troubleshooting shifting issues.
Transmission Automatic:
Automatic transmission overhaul, fluid and filter changes, torque converter service, troubleshooting shifting problems, valve body diagnostics.
Drivetrain:
Front-wheel drive system, drive axles, CV joints, wheel bearings, differential service.
Suspension System:
Front and rear suspension components, shock absorbers, struts, coil springs, control arms, ball joints, bushings, alignment procedures.
Steering System:
Power steering system, steering rack, pump, hoses, fluid checks, troubleshooting steering looseness or stiffness.
Brake System:
Disc brakes, drum brakes, master cylinder, brake booster, ABS system (if equipped), caliper and wheel cylinder replacement, brake fluid bleeding.
Electrical System Overview:
Battery, alternator, starter motor, charging system diagnostics and testing.
Lighting System:
Headlights, taillights, interior lights, fog lights, bulb replacement, wiring for lighting circuits.
Instrumentation And Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, troubleshooting faulty gauges.
Wiper And Washer System:
Wiper motor, linkages, blades, washer pump, fluid reservoir, troubleshooting.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system service, refrigerant handling (if applicable), blower motor, controls, troubleshooting cooling and heating issues.
Body And Chassis:
Body panel repairs, rust prevention, door mechanisms, window regulators, locks, hinges, chassis component identification.
Interior Trim:
Seat removal and repair, dashboard removal, door panel removal, carpet replacement, headliner repair.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, including engine control, lighting, accessories, and body electronics.
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, tire rotation, air filter replacement.
Scheduled Maintenance:
Detailed service schedules based on mileage or time for all major components and fluids.
Diagnostic Procedures:
Step-by-step diagnostic guides for common and complex problems, including symptom-based troubleshooting.
Component Replacement:
Detailed instructions for replacing virtually all components of the vehicle, from minor sensors to major engine and transmission parts.
Rebuilding Procedures:
Comprehensive guidance for rebuilding major components like engines, transmissions, and brake calipers.
Troubleshooting Guides:
Specific troubleshooting sections for electrical, mechanical, and performance issues.
Restoration Tips:
Guidance and procedures relevant for refurbishing and restoring older models.
Depth Of Coverage:
Comprehensive, from basic DIY maintenance to professional-level diagnostics and major overhauls.
Detail Level:
Detailed sub-steps, notes, cautions, and warnings for critical information.
Illustrations:
Detailed illustrations, drawings, and photos guiding through each procedure; enlarged insets for detailed part examination.
Accessibility:
Designed for professional technicians but provides adequate data for DIY mechanics.
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on engine type and oil used.
Timing Belt Replacement:
Crucial interval, typically around 60,000 miles (96,000 km) or 4-5 years for most gasoline engines. Diesel engines may have different intervals or chain-driven camshafts on some variants.
Engine Oil Specifications:
Specifies SAE viscosity grades (e.g., 10W-40, 15W-40, 5W-40 for synthetics) and API service classifications (e.g., API SG, SH). Diesel engines often require specific diesel engine oils.
Coolant Specifications:
Requires a 50/50 mix of antifreeze (ethylene glycol-based) and distilled water, often specifying a particular type of coolant or color for compatibility.
Brake Fluid Specification:
Typically DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
Specifies manual transmission fluid (MTF) viscosity grade and type (e.g., GL-4).
Transmission Fluid Automatic:
Requires specific automatic transmission fluid (ATF), often Dexron-III or equivalent.
Common Issue 1:
Timing belt failure can cause catastrophic engine damage on interference engines.
Common Issue 2:
Rear axle beam suspension bushes wear and can affect alignment and handling.
Common Issue 3:
Electrical gremlins can be common, often related to earth points, connectors, or aging wiring looms.
Common Issue 4:
Corrosion, particularly in wheel arches, sills, and around the rear subframe mounts.
Common Issue 5:
Radiator and cooling system leaks can occur over time.
