Market Position:
The Peugeot 405 was a popular mid-size family car in Europe and other markets, known for its comfortable ride, distinctive styling (designed by Pininfarina), and good handling. This manual serves as an essential resource for owners and technicians maintaining and repairing this well-regarded vehicle.
Competitive Analysis:
Competed with vehicles like the Ford Sierra, Opel Vectra/Vauxhall Cavalier, Volkswagen Passat, and Renault 21. Its blend of comfort, design, and driving dynamics made it a strong contender in its segment.
Key Features Of Manual:
Detailed illustrations, clear step-by-step instructions, comprehensive diagrams, wiring schematics, specifications, troubleshooting guides, and printable pages for workshop use.
Target Audience:
Written for both the do-it-yourself mechanic and the professional technician, providing information at a level that is accessible and useful for all skill sets.
Key Selling Points Of Manual
Key Selling Points Of Manual:
Cost-effective solution for vehicle maintenance, empowers DIY repairs, detailed illustrations simplify complex tasks, essential for accurate diagnostics and ensuring longevity of the vehicle.
Covered Years:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
Estimated Page Count:
Variable (typically 1000+ pages for comprehensive manuals of this era)
Manual Type:
Workshop Service Repair Manual
Manual Classification:
Factory Service Manual / Workshop Manual
Printable Format:
All pages are printable, allowing users to create a physical copy for use in the workshop.
Systems Covered:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension System, Steering System, Brake System, Body Interior and Exterior, Body Electrical System, Restraint System
Body Electrical Systems:
Detailed coverage of interior and exterior lighting, power windows, central locking, wiper systems, horn, instrument cluster, and fuse/relay box diagnostics. Wiring schematics are a core part of this.
Suspension And Steering Coverage:
Includes detailed procedures for front and rear suspension component replacement (shock absorbers, struts, bushings, ball joints, tie rod ends), steering rack overhaul, power steering pump maintenance, and wheel alignment specifications.
Brake System Coverage:
Comprehensive details on hydraulic systems (master cylinder, brake lines, calipers, wheel cylinders), disc and drum brake servicing, parking brake mechanisms, and ABS system components and diagnostics.
Clutch And Transmission Coverage:
Detailed overhaul procedures for clutch assembly (pressure plate, clutch disc, release bearing), clutch hydraulics, manual transaxle gear assemblies, automatic transmission valve bodies, and torque converters.
Procedures Included:
Maintenance, Troubleshooting, Repair, Diagnostics, Wiring Schematics, Component Replacement, Reassembly, Specifications
Diagnostic Procedures:
Provides systematic troubleshooting steps for diagnosing common engine performance issues, electrical faults, and mechanical problems. This includes using specifications to identify faulty components.
Body Repair Procedures:
Includes procedures for interior and exterior trim removal/installation, panel repairs, door mechanisms, window regulators, and basic bodywork related to component access and replacement.
Technical Depth:
Comprehensive: Covers routine maintenance, detailed diagnostics, component-level repairs, and complete system overhauls. Suitable for both DIY enthusiasts and professional mechanics.
Wiring Schematics Depth:
Comprehensive wiring diagrams for all major electrical systems, including engine management, lighting, comfort, and safety systems. These are crucial for diagnosing electrical faults.
File Format Details:
PDF (Portable Document Format)
Print Quality:
High-resolution, suitable for printing individual pages or entire sections.
Binding Type:
Digital (Printable PDF)
Paper Type:
Not Applicable (Digital Format)
Operating System Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Software Requirements:
Requires Adobe PDF Reader for viewing and WinZip (or equivalent) for unzipping the downloaded file.
Zoom In Out:
YES (Digital PDF allows for zooming into diagrams and text).
Delivery Method:
Instant Download
Engine Options Covered:
This manual likely covers a range of petrol (e.g., 1.6L, 1.8L, 2.0L XU series, Mi16 variants) and diesel (e.g., 1.9L XUD) engines offered in the 405 models during its production run. Specific engine codes (e.g., XU7JP, XU9J2, XU10J2TE, XUD7TE, XUD9TE) would be detailed within.
Performance Details:
Manual includes specifications for various engine variants, including horsepower, torque, bore, stroke, compression ratios, and cooling system capacities.
Engine Performance Data:
Provides specific output figures (HP, kW, torque Nm, lb-ft) for each engine variant covered, along with engine speed (RPM) at which peak power and torque are achieved.
Fuel System Coverage:
Covers carbureted and fuel-injected (Bosch LE2-Jetronic, L-Jetronic, Motronic) petrol engines, as well as diesel injection systems (mechanical injection pumps).
Fuel System Components:
Detailed information on fuel pumps, fuel filters, fuel injectors, carburettor overhaul (where applicable), fuel pressure regulators, and tank components.
Engine Types Covered:
Covers both naturally aspirated and turbocharged variants of petrol and diesel engines. Specifics on timing belt replacement intervals and procedures are critical.
Engine Mechanical Details:
Detailed overhaul procedures for cylinder head, engine block, pistons, connecting rods, crankshaft, camshafts, and valve train are covered, including torque specifications and clearances.
Emission Control Coverage:
Covers emission control systems relevant to the model years, including catalytic converters, EGR systems, and any early evaporative emission control systems, along with diagnostic procedures.
Exterior Dimensions:
Specifications for length, width, height, wheelbase, and track width for various body styles (sedan, estate/wagon) are typically included.
Interior Dimensions:
While specific interior dimensions might be less common, the manual covers interior trim removal and installation, contributing to interior access.
Cargo Dimensions:
Details on estate/wagon cargo volume and specific components of the cargo area are likely included.
Weight Specifications:
Curb weights, gross vehicle weight ratings (GVWR), and axle load capacities would be present.
Safety Ratings:
While specific crash test ratings from organizations like Euro NCAP were less standardized during the early production of the 405, the manual covers the 'Restraint' system, implying information on seatbelts, and potentially early airbag systems (if equipped on specific models).
Active Safety Features:
Covers brake system (including ABS on some models), steering system, and suspension components essential for active safety. Details on diagnostic procedures for these systems are provided.
Passive Safety Features:
The 'Restraint' system section details seatbelt mechanisms and potentially airbag system components and their maintenance/replacement procedures.
Infotainment Features:
Covers the maintenance and repair of the car's radio/audio systems, and potentially basic climate control systems of the era. Wiring diagrams are key for diagnosing audio system issues.
Driver Assistance Features:
Details for Anti-lock Braking Systems (ABS), where equipped, are included in the Brake System section. Other driver assistance technologies of this period were minimal.
Connectivity Features:
Limited by the era. The manual covers the vehicle's electrical system, including wiring for basic communication within the car (e.g., dashboard warning lights, ignition system signals).
Service Intervals:
The manual provides detailed recommended service intervals for oil changes, filter replacements, timing belt replacement (critical for many Peugeot engines), fluid checks, and component inspections. These are typically presented in tabular format.
Fluid Specifications:
Specifies exact types and grades for engine oil (e.g., SAE 10W-40, 15W-40, API SH/CD), coolant (e.g., Ethylene Glycol based), brake fluid (DOT 3 or DOT 4), power steering fluid, and transmission fluids (manual and automatic).
Common Issues And Solutions:
The manual would detail procedures for addressing common issues such as engine oil leaks, cooling system problems (e.g., radiator, thermostat), fuel system maintenance (injectors, pumps), suspension wear (bushings, ball joints), and electrical system faults. Troubleshooting guides are invaluable for this.
Maintenance Procedures:
Includes step-by-step guides for routine checks, fluid top-offs, filter replacements, spark plug changes, brake pad/disc replacement, exhaust system inspection, and tire rotation.
Fluid Capacities:
Detailed capacities for engine oil, coolant, brake fluid, power steering fluid, manual and automatic transmission fluid, and windshield washer fluid.
Troubleshooting Guides Availability:
Integrated troubleshooting sections within each system chapter, often presented in a 'problem-cause-solution' format.
Brand Heritage:
Peugeot, a French automotive manufacturer, has a long history of producing robust and comfortable vehicles. The 405 built upon this heritage, becoming a significant model in the brand's lineup.
Model Evolution:
Launched in 1987, the 405 represented a modern design and engineering approach for Peugeot. It was updated over its production life, with minor facelifts and feature enhancements. This manual covers the primary generation from its inception through the late 1990s.
Production Information:
Produced from 1987 to 1997 (in Europe, longer elsewhere). Known for its sophisticated styling and driving dynamics, it was assembled in France, the UK, and other international locations.
Model Variants Covered:
Includes information relevant to various body styles (sedan, estate/wagon) and trim levels (e.g., GL, GR, GTX, SRi, GTI, TMi, Mi16) equipped with the specified engine and transmission options.
