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Yamaha YFS200U YFS200A YFS200P 1988-2006 Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YFS200 Blaster Product Name: Yamaha YFS200U YFS200A YFS200P 1988-2006 Service Manual PDF Download Codes Chassis Codes: YFS200U, YFS200A, YFS200P 👋 Introduction Market Position...
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Type: Atv
Vendor:
Yamaha
Sku: 58320
Tags: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Atv Misc Motorcycles Yamaha YFS200 YFS200A YFS200P YFS200U
Yamaha YFS200U YFS200A YFS200P 1988-2006 Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFS200 Blaster
Product Name:
Yamaha YFS200U YFS200A YFS200P 1988-2006 Service Manual PDF Download
Codes
Chassis Codes:
YFS200U, YFS200A, YFS200P
👋 Introduction
Market Position
Category:
Sport ATV (All-Terrain Vehicle)
Target Audience:
Recreational riders, off-road enthusiasts, and DIY mechanics.
Competitive Analysis
Competitors:
Suzuki QuadSport LT250R, Honda TRX250R, Kawasaki Mojave KSF250.
Key Features
Defining Characteristics:
Lightweight, agile handling, powerful 2-stroke engine, and iconic status among enthusiasts.
Model Identity:
The Yamaha Blaster YFS200 is renowned for its fun factor and accessibility in the performance ATV market.
📋 Manual Details
Coverage Areas
Applicable Years:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Model Variants:
YFS200U, YFS200A, YFS200P (all significant variations within the specified years)
Page Count
Estimated Pages:
Approx. 300-500 pages (typical for comprehensive factory service manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of the 2-stroke engine, including cylinder, piston, crankshaft, connecting rod, carburetor, lubrication, and cooling systems.
Transmission:
5-speed manual transmission with clutch, gears, shift mechanism, and lubrication.
Chassis And Suspension:
Front and rear suspension components (shocks, springs, control arms), steering system, frame, sub-frame, and swingarm.
Brakes:
Hydraulic disc brake systems (front and rear), including calipers, master cylinders, brake lines, and pads.
Electrical System:
Ignition system (CDI), lighting, starter motor, battery, wiring diagrams, fuses, switches, and instrumentation.
Fuel System:
Fuel tank, fuel lines, fuel filter, and carburetor (Mikuni VM26SS).
Cooling System:
Air-cooled engine with cooling fins; maintenance related to airflow and heat dissipation.
Bodywork And Trim:
Fenders, plastics, seat, handlebars, and other cosmetic and functional body components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, air filter cleaning, spark plug replacement, and general inspections.
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly procedures, including torque specifications.
Carburetor Service:
Disassembly, cleaning, inspection, adjustment, and rebuilding of the Mikuni VM26SS carburetor.
Transmission Overhaul:
Gearbox inspection, bearing replacement, seal replacement, and reassembly.
Suspension Repair:
Front and rear shock absorber servicing, fork seal replacement, and linkage maintenance.
Brake System Repair:
Brake bleeding, pad replacement, caliper service, and master cylinder rebuilding.
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults, including detailed wiring diagrams.
Frame And Bodywork Repair:
Procedures for removing and reinstalling body panels, plastic components, and basic frame inspection.
Technical Depth
Depth:
Comprehensive factory-level service information, suitable for both amateur enthusiasts and professional mechanics.
Diagnostic Tools:
Includes information on how to diagnose issues, though specific proprietary diagnostic tools are not typically required for this model.
Troubleshooting Charts:
Detailed troubleshooting guides and charts for diagnosing common problems across all systems.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchable Text:
Likely includes searchable text for easy navigation and information retrieval.
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
2-stroke, reed valve, liquid-cooled (Note: The YFS200 is air-cooled, but this is a common manual inclusion for engine types in general, the manual will specify air-cooled)
Displacement:
195 cc
Bore X Stroke:
66.0 mm x 57.0 mm
Compression Ratio:
6.6:1 (approx.)
Cooling Method:
Air-cooled
Performance
Horsepower:
Approx. 18-22 hp (depending on year and tuning)
Torque:
Approx. 14-16 lb-ft (depending on year and tuning)
Fuel System
Carburetor Model:
Mikuni VM26SS
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Capacity:
2.0 US gal (7.7 L)
Oil Type:
2-stroke engine oil (premix or oil injection system)
Oil Ratio:
50:1 ratio for premix (refer to manual for specific oil brand recommendations)
🔧 Transmission
Standard
Type:
5-speed constant mesh manual transmission
Clutch:
Wet, multi-disc, cable-actuated
Optional
Transmission Options:
N/A (Single transmission option offered)
Features
Drive System:
Chain drive, 2WD
Transmission Fluid Type:
Yamalube SAE 10W-30 or equivalent API SE, SF, SG (refer to manual for specific capacity)
📐 Dimensions
Exterior
Overall Length:
Approx. 68.7 in (1745 mm)
Overall Width:
Approx. 43.7 in (1110 mm)
Overall Height:
Approx. 41.3 in (1050 mm)
Wheelbase:
Approx. 48.0 in (1219 mm)
Ground Clearance:
Approx. 4.7 in (119 mm)
Weights
Dry Weight:
Approx. 324 lbs (147 kg)
Curb Weight:
Approx. 340 lbs (154 kg)
Max Payload:
Not specified for recreational ATVs, but rider capacity is typically one person.
🛡️ Safety Features
Ratings
Rollover Protection:
N/A (ATVs are not equipped with ROPS as standard)
Crash Test Results:
N/A (ATVs are not subject to automotive crash testing standards)
Active Features
Braking System:
Hydraulic front and rear disc brakes for reliable stopping power.
Throttle Limiter:
Some early models or aftermarket modifications may include throttle limiters for younger riders.
Passive Features
Lighting:
Dual 30W headlights and a 5W taillight/brake light for visibility.
Handguards:
Optional or aftermarket handguards recommended for protecting hands from debris and impacts.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a performance-oriented ATV with minimal modern technology features).
Driver Assistance
Electronic Aids:
N/A (No electronic driver assistance systems like traction control or ABS).
Connectivity
Bluetooth Wifi:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3000 km (1860 miles) or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter Cleaning:
Inspect every 500 km (310 miles), clean as needed (more frequently in dusty conditions).
Spark Plug Replacement:
Recommended every 3000 km (1860 miles) or as needed based on inspection.
Chain Lubrication And Adjustment:
Lubricate every 500 km (310 miles) and check/adjust tension every 1000 km (620 miles) or as needed.
Fluid Specifications
Engine Oil:
Yamalube 2-stroke oil or equivalent, mixed at 50:1 ratio or via oil injection.
Transmission Oil:
Yamalube SAE 10W-30 or equivalent API SE, SF, SG.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Carburetor Jetting:
Can require re-jetting with aftermarket exhaust or air filter modifications.
Clutch Wear:
Clutch plates can wear over time, especially with aggressive riding, requiring replacement.
Power Valve Cleaning:
The exhaust power valve can accumulate carbon and require periodic cleaning for optimal performance.
Electrical Connections:
Corrosion in electrical connectors can lead to intermittent issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for a wide range of recreational and performance vehicles, including motorcycles, ATVs, and watercraft.
Model Evolution
Introduction Year:
1988
Major Updates:
While the core design remained consistent, minor updates throughout the production run addressed reliability and minor feature enhancements.
Production
Production Period:
1988 - 2006
Manufacturing Location:
Primarily manufactured in Japan and/or the United States.
Discontinuation Reason:
Discontinued due to evolving emissions regulations and market shifts towards 4-stroke ATVs.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards are not widely documented, the Yamaha YFS200 Blaster is highly regarded by enthusiasts for its performance and longevity in its class.
Ratings
User Reviews:
Consistently receives positive user reviews for its fun factor, ease of maintenance, and value.
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