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BMW 735i 735iL 1988 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 735i / 735iL Year: 1988 Model Codes: E32 👋 Introduction Market Position Market Segment: Full-size luxury sedan, flagship model for BMW at the...
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BMW 735i 735iL 1988 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
735i / 735iL
Year:
1988
Model Codes:
E32
👋 Introduction
Market Position
Market Segment:
Full-size luxury sedan, flagship model for BMW at the time.
Target Audience:
Affluent individuals seeking luxury, performance, and advanced technology.
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class (W126), Audi V8 Quattro, Jaguar XJ, Cadillac DeVille.
Key Features
Design Philosophy:
Elegant styling, driver-oriented cockpit, advanced engineering, and refined driving dynamics.
Innovation:
Introduction of the E32 chassis marked significant advancements in chassis design, aerodynamics, and comfort features for BMW's flagship.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service & Repair Manual
Language:
English
Format:
Digital (likely PDF, often printable)
Page Count
Estimated Page Count:
1000+ (typical for comprehensive factory-style manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, diagnosis, and repair of the M30B34 engine (including cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling).
Engine Management:
Bosch Motronic M1.3 fuel injection and ignition system, sensor testing and replacement, idle control, emissions control systems.
Transmission Manual:
Repair and overhaul of the Getrag 260 5-speed manual transmission, clutch system, driveline components.
Transmission Automatic:
Diagnosis and repair of the ZF 4HP22 4-speed automatic transmission, hydraulic controls, torque converter, linkages.
Suspension:
Front MacPherson strut, rear semi-trailing arm, shock absorbers, springs, bushings, steering linkage, power steering system.
Brakes:
Front and rear disc brakes (likely vented front), ABS (Anti-lock Braking System) diagnosis and repair, hydraulic system, parking brake.
Electrical System:
Full wiring diagrams, component testing, fuse/relay identification, battery, starter, alternator, lighting systems, power accessories, horn.
Body And Chassis:
Body panel removal and installation, door mechanisms, window regulators, seals, interior trim, sound deadening, chassis components.
Climate Control:
HVAC system diagnosis and repair, blower motor, evaporator, condenser, refrigerant system, heater core.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel pressure regulator, injectors.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, expansion tank, heater hoses.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, belt inspections.
Troubleshooting:
System-specific diagnostic flowcharts, symptom-based problem solving, common fault identification.
Component Rebuild:
Detailed instructions for rebuilding engines, transmissions, brake calipers, power steering racks, etc.
Diagnostic Procedures:
Step-by-step testing of electrical components, sensors, actuators using multimeters and specialized tools.
Alignment And Adjustment:
Wheel alignment specifications, headlight aiming, throttle cable adjustment, parking brake adjustment.
Special Tools:
Identification and usage of BMW-specific tools required for certain repairs and adjustments.
Technical Depth
Engine Overhaul:
Complete engine teardown, inspection, measurement, and reassembly with torque specifications and clearances.
Transmission Rebuild:
In-depth instructions for disassembling, inspecting, replacing worn parts, and reassembling both manual and automatic transmissions.
Electrical Diagnostics:
Comprehensive fault finding for electrical systems, including interpretation of wiring diagrams and use of diagnostic equipment.
Body Repair:
Detailed procedures for body panel removal, replacement, dent repair, and rust prevention.
ABS System Diagnosis:
Specific diagnostic procedures for the BMW ABS system, including sensor testing and hydraulic unit troubleshooting.
📊 Manual Specifications
File Format
File Format:
Likely PDF; searchability, bookmarking, and printable pages are key features.
Print Quality
Print Quality:
High-resolution images, clear diagrams, and legible text.
Binding Type
Binding Type:
For physical copies: Typically perfect bound or spiral bound for lay-flat use in a workshop.
Paper Type
Paper Type:
For physical copies: Durable, often coated paper to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B34
Engine Type:
Inline-6, SOHC (Single Overhead Camshaft)
Displacement:
3.430 cc (3.4 Liters)
Bore X Stroke:
92.0 mm x 86.0 mm
Compression Ratio:
8.0:1 or 9.0:1 (depending on market/spec)
Performance
Horsepower:
Approx. 208-218 hp @ 5700 rpm (DIN)
Torque:
Approx. 290-300 Nm (214-221 lb-ft) @ 3700 rpm (DIN)
Fuel System
Fuel Injection:
Bosch Motronic M1.3 Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (premium unleaded recommended)
Cooling System
Cooling Type:
Liquid-cooled
🔧 Transmission
Standard
Standard Transmission:
Getrag 260 5-speed manual transmission
Optional
Optional Transmission:
ZF 4HP22 4-speed automatic transmission
Features
Automatic Features:
Electronic transmission control (later models), Sport mode.
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron III (or equivalent)
Manual Transmission Fluid Type:
BMW MTF LT-1 (or GL-4 75W-90)
📐 Dimensions
Exterior
Wheelbase:
735i: 2,830 mm (111.4 in) / 735iL: 3,020 mm (118.9 in)
Length:
735i: 4,920 mm (193.7 in) / 735iL: 5,110 mm (201.2 in)
Width:
1,800 mm (70.9 in)
Height:
1,400 mm (55.1 in)
Weights
Curb Weight:
Approx. 1,650 kg (3,638 lbs) for 735i / 1,700 kg (3,748 lbs) for 735iL
Gross Vehicle Weight Rating:
Typically around 2,150-2,250 kg
Towing Capacity:
Not typically specified or recommended by BMW for this model.
🛡️ Safety Features
Ratings
NHTSA Rating 1988:
Data not readily available for specific year/model ratings from that era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Traction Control:
Optional ASC (Automatic Stability Control) available on some models.
Passive Features
Airbags:
Driver airbag standard from 1988 model year.
Seatbelts:
Three-point inertia-reel seatbelts front and rear, pre-tensioners for front belts (optional).
Body Structure:
Reinforced safety cell, crumple zones front and rear, side-impact protection beams.
💡 Technology Features
Infotainment
Audio System:
BMW Professional RDS stereo system with cassette player, optional CD changer.
On Board Computer:
On-Board Computer (OBC) for vehicle status, diagnostics, and trip computer functions.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assistance:
Optional rear park distance control (early ultrasonic systems) on some models.
Connectivity
Phone Integration:
Optional integrated car phone system available.
Comfort Features
Seats:
Standard power-adjustable front seats, optional heated seats, lumbar support, and memory functions.
Lighting:
Halogen headlamps, fog lights, interior courtesy lighting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, depending on driving conditions and oil used.
Spark Plug Replacement:
Approx. 30,000 miles (48,000 km) for standard plugs; longer for platinum/iridium if fitted later.
Coolant Flush:
Every 2-3 years or 30,000 miles (48,000 km).
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30, 10W-40, or 20W-50 (depending on climate).
Engine Oil Capacity:
Approx. 6.0 Liters (6.3 US Quarts) with filter.
Coolant Type:
BMW Blue Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors).
Power Steering Fluid:
ATF Dexron II/III or Pentosin CHF 11S (confirm specific requirement for the vehicle).
Known Issues
Cooling System Leaks:
Common with age; radiator, hoses, water pump, and heater core can develop leaks.
O-Ring Failures:
Oil pan, valve cover, and various engine seals can degrade and leak.
ABS Sensor Failure:
ABS sensors can fail, leading to ABS warning lights.
Window Regulator Failure:
Power window mechanisms can become weak or break over time.
Climate Control Issues:
Blower motor resistors, vacuum leaks, or refrigerant leaks can affect HVAC performance.
Dashboard Pixel Fade:
Common issue with early LCD displays on instrument clusters and OBC.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Ultimate Driving Machine - focus on performance, handling, and driver engagement.
Model Evolution
E32 Introduction:
Launched in 1986 as the successor to the E23 7 Series. The 1988 model represents an early production year for the E32 generation.
E32 Variants:
Introduced with the 735i and 730i. The longer wheelbase 'iL' version offered increased rear legroom.
Production
Production Years:
E32 generation produced from 1986 to 1994.
Manufacturing Location:
Germany (primarily Dingolfing plant)
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Consistently praised by automotive journalists for its handling, comfort, build quality, and advanced features for its time.
Industry Awards:
While specific awards are hard to pinpoint for the exact 1988 model year in broad categories, the E32 generation was recognized for setting benchmarks in luxury sedan design and engineering.
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