1988 CAGIVA T4-500 (R-E) Motorcycle Service Repair Manual

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The T4-500 (R-E) is a versatile Dual-Sport / Enduro motorcycle produced in 1988. As a product of the Italian manufacturer, known for its off-road prowess, the T4-500 embodies a blend...

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Type: Motorcycle

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Sku: 110116

Tags: 1988 Cagiva Motorcycle Motorcycles T4 T4-500 (R-E)

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Description

The T4-500 (R-E) is a versatile Dual-Sport / Enduro motorcycle produced in 1988. As a product of the Italian manufacturer, known for its off-road prowess, the T4-500 embodies a blend of performance and practicality, designed for both on-road touring and off-road exploration. This model, likely featuring electric start, is powered by a single-cylinder, four-stroke, air-cooled engine with a displacement of approximately 478cc, delivering an estimated 35-40 horsepower. Its robust construction and dual-sport capabilities made it a popular choice for riders seeking adventure. This comprehensive 86-page Service Repair Manual provides detailed guidance for the maintenance, diagnostics, adjustments, and repair of the 1988 T4-500 (R-E). It covers essential systems including the engine, suspension and wheels, brakes, and electrical system, offering step-by-step instructions for routine maintenance, troubleshooting, and complete overhauls. With numerous pictures and diagrams, this manual is an invaluable resource for owners and independent repair shops aiming to maintain their motorcycles to factory standards, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Cagiva

Model:

T4-500 (R-E)

Year:

Category:

Motorcycle

Sub Category:

Dual-Sport / Enduro

Trim Level:

R-E (likely indicating electric start)

👋 Introduction

Market Position

Target Audience:

Cagiva T4-500 (R-E) owners, independent repair shops

Value Proposition:

Cost savings through DIY repairs, access to professional-level information

Competitive Analysis

Comparison To Oem Manuals:

Equivalent to official Cagiva shop manuals

Key Features

Delivery Method:

Instant email delivery upon payment clearance

Support:

Manual-specific questions addressed via email feedback form

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair

Secondary Coverage:

Maintenance, diagnostics, adjustments

Page Count

Total Pages:

Manual Type

Type:

Service Repair Manual

Language

Languages Supported:

• English

• Spanish

• German

• French

• Italian

Format

Digital Format:

Platform Compatibility:

• Windows

• Mac

📖 Manual Coverage

Systems Covered

Engine:

Disassembly, overhauling, lubrication, maintenance, adjustments

Suspension And Wheels:

Inspection, maintenance, adjustments, repair

Brakes:

Maintenance, adjustments, repair

Electrical System:

Wiring diagrams, component testing, troubleshooting

Chassis And Bodywork:

Implied through general maintenance and repair sections

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, lubrication points

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Engine Rebuilding:

Complete disassembly, component inspection, reassembly, torquing specifications

Suspension Work:

Fork seal replacement, shock absorber service, wheel bearing maintenance

Brake Service:

Pad replacement, caliper service, fluid bleeding

Technical Depth

Depth Level:

Advanced diagnostic and complete overhaul procedures

Skill Level Suitability:

All skill levels, with step-by-step instructions

📊 Manual Specifications

File Format

PDF Features:

Searchable text, printable pages

Print Quality

Printability:

All pages printable for workshop use

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Paper Type:

N/A (Digital PDF)

Content Quality

Visual Aids:

Tons of pictures and diagrams

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Displacement:

Approximately 478cc (typical for T4-500 variants)

Bore X Stroke:

Specific details expected in manual, likely around 86mm x 83mm

Cooling System:

Air-cooled

Valve Train:

SOHC (Single Overhead Camshaft), 2 valves per cylinder

Performance

Horsepower:

Estimated 35-40 HP (specifics in manual)

Torque:

Estimated 35-40 Nm (specifics in manual)

Fuel System

Carburetion:

Single Carburetor (likely Mikuni or Dell'Orto, specific model in manual)

Fuel Capacity:

Approx. 14-16 Liters (typical for the model, check manual for exact)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Clutch:

Wet multi-plate

Optional

Optional Transmissions:

N/A for this model

Features

Drive Type:

Chain drive

📐 Dimensions

Exterior

Wheelbase:

Approximately 1450 mm (145 cm)

Seat Height:

Approximately 860 mm (86 cm)

Weights

Dry Weight:

Approximately 150-160 kg (specifics in manual)

Wet Weight:

Approximately 170-180 kg (specifics in manual)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is typically assessed by individual component performance)

Active Features

Braking System:

Front: Disc brake; Rear: Drum brake (or Disc, depending on specific T4 variant, manual will clarify)

Suspension Front:

Telescopic forks

Suspension Rear:

Monoshock (or twin shocks, depending on T4 variant)

Passive Features

Lighting:

Headlight, taillight, turn signals, brake light

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic motorcycle technology for the era)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Features:

Instrumentation

Dashboard Features:

Speedometer, Tachometer, Odometer, Gear indicator (if equipped), Warning lights (oil pressure, turn signals, neutral).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Recommended every 3,000-5,000 km or annually (specifics in manual)

Spark Plug Replacement:

Typically around 6,000-10,000 km (check manual for exact type and interval)

Air Filter Cleaning Replacement:

Regular inspection and cleaning/replacement based on riding conditions (details in manual)

Fluid Specifications

Engine Oil Type:

SAE 10W-40 or 20W-50 motorcycle-specific oil, API SG or higher (refer to manual for exact specification)

Coolant Type:

N/A (Air-cooled engine)

Brake Fluid Type:

DOT 3 or DOT 4 (manual will specify)

Transmission Oil Type:

Likely shared with engine oil or specific gear oil (check manual)

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, fork seals, carburetor jets.

Electrical Quirks:

Older electrical systems can be prone to corrosion and connector issues; manual will aid diagnosis.

Engine Considerations:

Valve clearance adjustments are critical for engine longevity and performance.

📚 Vehicle History

Brand Heritage

Cagiva Origins:

Italian motorcycle manufacturer founded in 1978.

Cagiva Focus:

Known for off-road and dual-sport motorcycles, often utilizing Rotax engines in earlier models and developing their own engines later.

Model Evolution

T4 Lineage:

Part of Cagiva's T4 series, which were popular dual-sport models offering versatility for both on-road and off-road use.

T4 500 Specifics:

The T4-500 was a significant model in Cagiva's lineup, balancing performance with practicality for adventure touring and off-road exploration.

Production

Production Period:

Late 1980s to early 1990s

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Historical Acclaim:

The Cagiva T4 series was well-regarded for its off-road capability and robust build for its time, often seen as a competent adventure touring machine.

Ratings

User Reviews Impact:

This manual will empower owners to maintain and repair their bikes to factory standards, contributing to positive ownership experiences.

Certifications

Manual Certification:

N/A (This is a third-party service manual, not an official certification)