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Dodge Ram W250 Truck 1989 1990 1991 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram W250 Truck Year: 1989, 1990, 1991 Generation Generation Code: BR/BE Codes Chassis Code: W250 (4x4) 👋 Introduction Market Position Market Segment: Full-size...
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Sku: 446718
Dodge Ram W250 Truck 1989 1990 1991 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram W250 Truck
Year:
1989, 1990, 1991
Generation
Generation Code:
BR/BE
Codes
Chassis Code:
W250 (4x4)
👋 Introduction
Market Position
Market Segment:
Full-size pickup truck, known for durability and capability
Competitive Analysis
Competitors:
Ford F-Series, Chevrolet C/K Series
Key Features
Durability:
Renowned for robust construction and heavy-duty capabilities
Powertrain Options:
Offered with potent V8 gasoline engines and robust diesel options
Utility:
Designed for work, towing, and general utility tasks
📋 Manual Details
Coverage Areas
Years Covered:
1989, 1990, 1991
Models Covered:
Dodge Ram W250 Truck
Page Count
Total Pages:
1613
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive (diagnosis, testing, adjustment, removal, installation, disassembly, assembly)
Transmission:
Comprehensive (diagnosis, testing, adjustment, removal, installation, disassembly, assembly)
Drivetrain:
Comprehensive (4x4 system, axles, driveshafts)
Suspension:
Comprehensive (front and rear suspension, steering components)
Brakes:
Comprehensive (hydraulic system, parking brake, ABS if equipped)
Electrical System:
Comprehensive (wiring diagrams, charging system, starting system, ignition system, lighting, instruments, accessories)
Fuel System:
Comprehensive (fuel delivery, injection/carburetion, fuel tank, lines)
Cooling System:
Comprehensive (radiator, water pump, thermostat, hoses)
Exhaust System:
Comprehensive (manifolds, catalytic converter, mufflers, pipes)
Body And Frame:
Comprehensive (body panels, interior trim, frame diagnostics, structural repairs)
HVAC:
Comprehensive (heating, ventilation, air conditioning system)
Chassis Components:
Comprehensive (frame, axles, steering, suspension)
Procedures Included
Maintenance:
Detailed periodic maintenance, fluid changes, filter replacements
Troubleshooting:
Extensive diagnostic procedures, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Installation:
Procedures for installing new or replacement parts and components
Removal:
Detailed instructions for removing components for service or replacement
Disassembly Assembly:
Detailed breakdown and reassembly instructions for various assemblies
Adjustments:
Precise instructions for adjustments to various systems (e.g., brakes, clutch, engine timing)
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth mechanical repairs and diagnostics
Diagrams:
Pictorial diagrams, exploded diagrams, drawings, and photos included
Special Tools:
Reference to specific service tool numbers and their usage
Specifications:
Includes service data, factory specifications, allowable limits, and tightening torques
📊 Manual Specifications
File Format
Quality:
Printable, zoomable, Adobe Reader compatible
Accessability:
Viewable on any computer
Print Quality
Printability:
All pages printable
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital File)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely included 5.2L V8 (LA series), 5.9L V8 (LA series), and 5.9L Cummins Turbo Diesel (B series)
Performance
Horsepower Torque:
Specific figures vary by engine and year, but generally robust torque for towing. E.g., 5.9L Cummins typically ~160-190 hp and ~400-450 lb-ft torque.
Fuel System
Injection Carburetion:
Gasoline engines used carburetor or throttle-body injection; Diesel engines used mechanical injection (Cummins).
Engine Code
Diesel Engine Code:
B250 (for 5.9L Cummins)
Gasoline Engine Codes:
LA Series (e.g., 318, 360)
🔧 Transmission
Standard
Transmission Types:
Likely offered with manual (e.g., NP435, NV4500) and automatic (e.g., A518, A727) transmissions.
Optional
Optional Transmissions:
4-speed manual, 3-speed automatic, 4-speed automatic (overdrive)
Features
Transfer Case:
Part-time 4x4 transfer case (e.g., NP205 or NP203 variants depending on year/build)
📐 Dimensions
Exterior
Wheelbase:
Typically 131 inches (standard bed) or 155 inches (long bed) for 4x4 models.
Bed Lengths:
Available in standard (approx. 6.5 ft) and long (approx. 8 ft) bed configurations.
Weights
Gvwr:
Gross Vehicle Weight Rating varied by configuration, but W250 indicated a 3/4 ton classification, typically in the 8,500-9,500 lbs range.
🛡️ Safety Features
Ratings
Crash Testing:
Information limited for this era, but generally built with robust frame construction. ABS may have been optional on later models.
Active Features
Active Safety:
Primarily relied on mechanical systems. ABS may have been an option.
Passive Features
Passive Safety:
Seat belts, sturdy cabin structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, cassette player. Optional CD player in later years of the generation. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
Limited to basic ABS (optional).
Connectivity
Connectivity Options:
None typical for the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on engine and usage. Diesel engines may have longer intervals.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, or as per manual specifications.
Fluid Specifications
Engine Oil Type:
Viscosity dependent on engine and climate (e.g., API SG or higher). SAE 10W-30, 10W-40, 15W-40 common. Diesel engines often use 15W-40.
Coolant Type:
Ethylene glycol based coolant, typically a green silicate-enhanced type for this era.
Transmission Fluid Type:
ATF+3 (for automatic transmissions) or manual transmission fluid (MTF) as specified for manual gearboxes.
Known Issues
Common Problems:
Rust (especially on wheel wells, cab corners, rocker panels), front suspension wear (ball joints, tie rods), electrical gremlins, potential radiator leaks, aging fuel system components.
Diesel Specific Issues:
Injector pump issues, turbocharger wear (if equipped and applicable to certain Cummins variants), glow plug system issues.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, often seen as workhorses.
Model Evolution
Third Generation Ram:
The 1989-1993 (BR/BE) generation marked a significant redesign with improved aerodynamics and interior.
W Series Designation:
'W' denoted 4-wheel drive, '250' indicated a 3/4 ton payload capacity.
Production
Production Years:
1989-1993 for the BR/BE generation.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the W250 model are scarce, the Cummins Turbo Diesel engine option introduced in 1989 was highly regarded for its durability and performance, significantly boosting the Ram's reputation.
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