Engine Mechanicals:
Complete disassembly, inspection, repair, and reassembly of engine components. Includes cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing belt/chain, oil pump, etc.
Engine Management Efi:
Detailed explanation of the Electronic Fuel Injection system, including sensors, actuators, ECU diagnosis, wiring diagrams, and troubleshooting.
Turbo System:
Specific coverage for Turbocharged models, including turbocharger operation, boost control, intercooler system, and related plumbing.
Cooling System:
Radiator, fan, water pump, thermostat, hoses, coolant specifications, pressure testing, and troubleshooting.
Lubrication System:
Oil pump, oil pan, oil filter, oil cooler (if equipped), oil specifications, and maintenance procedures.
Charging System:
Alternator, voltage regulator, battery, wiring, and testing procedures.
Starting System:
Starter motor, solenoid, ignition switch, and troubleshooting.
Suspension System:
Front and rear suspension components, including springs, shock absorbers, control arms, bushings, alignment specifications, and repair procedures.
Brakes System:
Front and rear brakes (disc/drum configurations), brake calipers, master cylinder, brake lines, ABS (if equipped), fluid specifications, bleeding procedures, and component replacement.
Steering System:
Steering rack, power steering pump, fluid, hoses, tie rods, and alignment.
Body Panels:
Doors, hood, trunk lid, fenders, bumpers, body shell repair, rust prevention, and panel alignment.
Convertible Top Mechanism:
Operation, maintenance, repair, and troubleshooting of the retractable convertible roof system, including hydraulics, motors, latches, and fabric care.
Body Electrical System:
Comprehensive wiring diagrams, lighting, power windows, central locking, instruments, dashboard, fuses, relays, and troubleshooting of electrical faults.
Interior Trim And Fittings:
Seats, seat belts, dashboard trim, door panels, carpets, controls, and interior component replacement.
Stereo System:
Radio, speakers, antenna, and wiring for the audio system.
Hubs And Wheel Bearings:
Hub assembly, wheel bearing maintenance and replacement, lug nut torque specifications.
Maintenance Procedures:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, power steering fluid), filter replacements, spark plug replacement, belt adjustments, and lubrication.
Troubleshooting Guides:
Systematic diagnostic procedures for common problems, fault codes (if applicable for EFI), and symptoms with likely causes and solutions.
Repair Procedures:
Step-by-step instructions for the removal, repair, and installation of all major vehicle components and systems.
Diagnostic Procedures:
Specific tests and checks for electrical components, fuel system, ignition system, and mechanical parts.
Depth Of Information:
Comprehensive and detailed, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagrams And Illustrations:
Includes high-quality diagrams, exploded views, and illustrations to aid in understanding complex procedures and component identification.
Engine Type:
Inline 4-cylinder, 1.6 litre (1597cc)
Engine Code:
Likely ZVH or CVH variants based on the era and displacement (specific code not provided, but this is standard for the 1.6 EFI).
Aspiration:
Naturally Aspirated (EFI) and Turbocharged (Turbo EFI)
Horsepower Naturally Aspirated:
Approximately 90-105 PS (Metric Horsepower) / 89-104 bhp (Brake Horsepower), depending on specific tuning.
Horsepower Turbocharged:
Approximately 130-140 PS (Metric Horsepower) / 128-138 bhp (Brake Horsepower), depending on boost levels and tuning.
Torque Naturally Aspirated:
Approximately 130-140 Nm (Newton-meters) / 96-103 lb-ft (pound-feet).
Torque Turbocharged:
Approximately 180-200 Nm (Newton-meters) / 133-148 lb-ft (pound-feet).
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-point Injection (MPI) typical for this era.
Fuel Type:
Unleaded Petrol (Gasoline)
Bore X Stroke:
Typically around 81.0 mm x 77.0 mm for the 1.6 litre engine.
Compression Ratio Naturally Aspirated:
Around 9.0:1 to 9.5:1.
Compression Ratio Turbocharged:
Lower, typically around 7.5:1 to 8.0:1 to prevent detonation under boost.
Oil Change Interval:
Typically every 6,000-10,000 miles (10,000-15,000 km) or 12 months, whichever comes first. Consult manual for exact recommendation based on driving conditions.
Air Filter Replacement:
Every 12,000-15,000 miles (20,000-25,000 km) or annually.
Spark Plug Replacement:
Every 24,000-30,000 miles (40,000-50,000 km).
Timing Belt Replacement:
Critical: Interval is typically around 40,000-60,000 miles (60,000-100,000 km) or 4-5 years. Failure can cause severe engine damage. Manual will specify exact interval and procedure.
Engine Oil Type:
API SG/SH rated, SAE 10W-40 or 10W-30 (check manual for exact viscosity and API rating for specific ambient temperatures).
Coolant Type:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Consult manual for specific Ford coolant specification (e.g., Ford Super Plus 2000 or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 glycol-based brake fluid.
Common Faults From Era:
Corrosion (especially wheel arches, sills, floor pans), aging rubber components (bushings, hoses), electrical gremlins, convertible top mechanism wear, aging EFI components (sensors, fuel pump).
Turbo Specific Concerns:
Turbocharger seal wear, wastegate actuator issues, intercooler pipe leaks leading to boost loss.