Systems Covered:
Engine internal components (cylinder, piston, crankshaft, connecting rod, valves), Carburetor system (cleaning, adjustment, jetting), Fuel delivery (fuel tank, petcock, fuel lines), Ignition system (CDI, ignition coil, spark plug), Exhaust system, Lubrication system (oil pump, oil filter, oil specifications), Clutch system, Transmission (gearbox, shifting mechanism), Final drive (chain, sprockets), Suspension system (front forks, rear shock absorber, swingarm), Steering system, Braking system (front and rear brakes), Wheels and tires, Electrical system (lighting, battery, charging system, starter motor, wiring diagrams), Frame and bodywork (plastics, fenders, seat, handlebars).
Procedures Included:
Routine maintenance, Scheduled inspections, Troubleshooting common faults, Engine disassembly and reassembly, Carburetor tuning and rebuilding, Clutch inspection and adjustment, Transmission service, Drive chain adjustment and replacement, Suspension fork seal replacement, Brake pad replacement, Electrical diagnostics and component testing, Wiring harness inspection, General repairs, Unit conversions and specifications.
Specific Rebuilds:
Detailed procedures for engine rebuilds (top end and bottom end), carburetor overhauls, and transmission disassembly/reassembly.
Technical Depth:
Comprehensive diagnostic procedures, Detailed step-by-step repair instructions, Exploded view diagrams for component identification and assembly, Torque specifications for all fasteners, Clear and concise explanations of system functions, Specifications for all critical components, Recommendations for specialized tools and equipment.