Segment:
Compact Sport Utility Vehicle (SUV) / Off-Road Vehicle
Target Audience:
Enthusiasts and owners seeking to maintain, repair, or restore their Daihatsu Feroza.
Competitors 1989:
Suzuki Samurai, Jeep Wrangler, Toyota RAV4 (later in the decade), Land Rover Discovery (larger segment but similar intent).
Vehicle Appeal:
Compact size, robust off-road capability, affordable price point, distinct styling.
Value:
Provides essential technical data and procedures for DIY maintenance and repair, saving significant costs compared to dealership service and enabling informed troubleshooting.
Primary Coverage:
Complete mechanical and electrical repair and maintenance for the 1989 Daihatsu Feroza (F300).
Secondary Coverage:
Bodywork, chassis, suspension, steering, braking systems, HVAC, and accessories.
Estimated Pages:
Hundreds (exact count not specified, but typical for workshop manuals of this era and scope).
Type:
Workshop Manual / Service Manual
Delivery Format:
PDF on CD
Engine:
Detailed diagnostics, repair, overhaul, and specifications for all Feroza engine variants including timing belts, cooling system, lubrication, fuel injection, ignition, and emissions.
Transmission:
Manual and automatic transmission removal, installation, disassembly, inspection, repair, and fluid specifications.
Drivetrain:
Front and rear differentials, transfer case, driveshafts, CV joints, and four-wheel-drive system operation and repair.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications, and troubleshooting.
Steering:
Power steering system, steering gear, tie rods, steering column, and alignment procedures.
Braking:
Front and rear brake systems (disc and drum), hydraulic components, parking brake, ABS (if applicable for specific markets/trims), and bleeding procedures.
Electrical:
Comprehensive wiring diagrams, charging system, starting system, lighting, instrumentation, accessories, fuses, relays, and common electrical troubleshooting.
Body:
Panel removal/installation, door mechanisms, glass replacement, interior trim, and basic body repair guidelines.
HVAC:
Air conditioning system diagnosis and repair, heater core, blower motor, and refrigerant handling.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plugs, fluid checks and top-offs, lubrication points.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, fault code interpretation (if applicable), and diagnostic tool usage.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including torque specifications and special tool requirements.
Overhaul:
Detailed instructions for engine, transmission, and differential rebuilds.
Installation:
Component replacement and installation guidance.
Level:
Comprehensive Professional-Level
Scope:
Covers everything from basic fluid changes to complete engine and transmission overhauls and complex electrical diagnostics.
Engine Code:
Often the 1.6L 4-cylinder SOHC (e.g., 4A-F, 4A-FE variants).
Displacement:
1589 cc (97.0 cu in)
Bore X Stroke:
81.0 mm x 77.0 mm (approx.)
Compression Ratio:
Approximately 8.5:1 to 9.5:1 (depending on specific engine variant).
Horsepower:
Around 80-90 hp (SAE Net) at 5000-5500 rpm (typical for 1.6L SOHC).
Torque:
Around 90-100 lb-ft (SAE Net) at 3000-4000 rpm (typical for 1.6L SOHC).
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Coolant Type:
Ethylene Glycol based coolant (e.g., Prestone or equivalent 50/50 mix).
Oil Capacity:
Approximately 3.5 - 4.0 liters (3.7 - 4.2 US quarts) with filter change.
Recommended Oil Viscosity:
10W-30 or 10W-40 (check manual for specific climate recommendations).
Type:
5-speed Manual Transmission
Type:
4-speed Automatic Transmission
Drivetrain:
Part-time Four-Wheel Drive (4WD) with manual locking front hubs and a selectable 2WD/4WD transfer case.
Manual Transmission Fluid:
API GL-4 gear oil, SAE 75W-90 or 80W-90 (check manual for exact specification).
Automatic Transmission Fluid:
Dexron II or equivalent (check manual for exact specification).
Length:
Approx. 3,770 mm (148.4 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,630 mm (64.2 in)
Wheelbase:
Approx. 2,175 mm (85.6 in)
Curb Weight:
Approx. 1,100 - 1,250 kg (2,425 - 2,755 lbs) depending on configuration.
Gross Vehicle Weight Rating:
Not explicitly stated, but typically around 1,700 kg (3,748 lbs).
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Tire Size:
205/70R15 or 215/75R15 (common options).
Crash Test Ratings:
N/A (No standardized crash test data readily available for this model/era from official sources like NHTSA or Euro NCAP).
Brakes:
Front ventilated disc brakes, rear drum brakes. Optional ABS not common on 1989 models.
Seat Belts:
Standard front seat belts, possibly lap belts in rear depending on market.
Frame Construction:
Body-on-frame construction, offering inherent robustness.
Oil Change:
Every 5,000-7,500 km (3,000-5,000 miles) or 6 months, whichever comes first.
Engine Oil Filter:
Replace with every oil change.
Air Filter:
Inspect every 10,000 km (6,000 miles), replace as needed or every 20,000-30,000 km (12,000-18,000 miles).
Spark Plugs:
Inspect every 20,000 km (12,000 miles), replace every 40,000-60,000 km (25,000-37,000 miles).
Fuel Filter:
Replace every 30,000-40,000 km (18,000-25,000 miles).
Timing Belt:
Replace every 60,000-80,000 km (37,000-50,000 miles) or 4-5 years, as this is an interference engine and belt failure can cause severe damage.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check manual for specific grade).
Power Steering Fluid:
ATF Dexron II or compatible fluid (check manual).
Common Problems:
Rust and corrosion (especially on body panels and chassis), weak clutch hydraulics (master/slave cylinders), aging rubber suspension bushings, potential starter motor issues, and exhaust manifold cracks.
Electrical Quirks:
Failing door lock actuators, intermittent electrical connections, and dashboard warning light issues can be present on older vehicles.
Daihatsu Legacy:
Daihatsu, a Japanese automaker, has a long history of producing compact and reliable vehicles, with a particular strength in small cars and off-roaders.
Feroza Origins:
The Feroza (also known as Rocky or Sportrak in some markets) succeeded the Daihatsu Taft and was designed as a compact, capable off-road vehicle, blending the utility of a Jeep with the maneuverability of a small car.
Production Years:
1984-2002 (F300 generation).
Manufacturing Locations:
Primarily Japan.