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Mazda RX-7 1989 1.3L 150 hp (112 kW) Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FC3S (S4) Model Year: 1989 Chassis Code: FC3S Codes Engine Code: 13B 👋 Introduction Market Position Positioning: Performance-oriented sports coupe, known...
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Sku: 427110
Mazda RX-7 1989 1.3L 150 hp (112 kW) Service Repair ManualMazda RX-7 1989 1.3L 150 hp (112 kW) Service Repair ManualMazda RX-7 1989 1.3L 150 hp (112 kW) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Generation:
FC3S (S4)
Model Year:
1989
Chassis Code:
FC3S
Codes
Engine Code:
13B
👋 Introduction
Market Position
Positioning:
Performance-oriented sports coupe, known for its rotary engine and unique handling characteristics.
Competitive Analysis
Competitors:
Nissan 300ZX (Z32), Toyota Supra (MkIII), Mitsubishi Starion.
Key Features
Rotary Engine:
Unique twin-rotor Wankel engine, renowned for its smooth operation and high revving capabilities.
Handling:
Balanced chassis, independent suspension, and near 50/50 weight distribution contribute to exceptional handling.
Design:
Sleek, aerodynamic 'bubble' styling, pop-up headlights.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
1989 Mazda RX-7, 1.3L (13B) Naturally Aspirated
Page Count
Page Count:
Extensive (specific count not provided, typical for factory manuals)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, based on common sales practices)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, component testing, lubrication, cooling system, fuel injection system (EFI), ignition system, emissions control.
Engine Electrical:
ECU, sensors, actuators, wiring diagrams, diagnostics, starter system, charging system.
Transmission:
Manual transmission overhaul, clutch system, driveline, differential.
Brakes:
Hydraulic system, disc brake components, parking brake, ABS (if equipped).
Suspension Steering:
Front and rear suspension components, steering gearbox, power steering system, wheel alignment specifications.
Body Chassis:
Body panel removal/installation, interior trim, exterior trim, structural components, chassis alignment.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Electrical Accessories:
Lighting system, power windows, power mirrors, wipers, horn, audio system.
Procedures Included
Maintenance Schedules:
Recommended service intervals for oil changes, filter replacements, spark plug checks, belt inspections, fluid checks.
Diagnostic Troubleshooting:
Systematic troubleshooting guides for common drivability issues, electrical faults, and mechanical problems.
Repair Procedures:
Step-by-step instructions for component replacement, adjustments, and repairs.
Specifications Data:
Torque specifications, clearances, fluid capacities, diagnostic data (e.g., sensor voltage ranges).
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers diagnostics, repair, and overhaul of all major systems.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Diagram Resolution:
High-quality, clear diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel) Twin-Rotor
Displacement:
1308 cc (1.3L)
Performance
Horsepower:
150 hp (112 kW) @ 6500 rpm
Torque:
170 lb-ft (230 Nm) @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with twin ignition per rotor
ECU Type:
Engine Control Unit (ECU)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Clutch Type:
Single dry plate clutch
Final Drive Ratio:
Typically 4.10:1 (for manual transmission)
📐 Dimensions
Exterior
Length:
4320 mm (170.1 in)
Width:
1700 mm (66.9 in)
Height:
1285 mm (50.6 in)
Wheelbase:
2430 mm (95.7 in)
Weights
Curb Weight:
Approx. 1250 kg (2755 lbs) for manual transmission
🛡️ Safety Features
Ratings
NHTSA Rating:
Not specifically rated by modern standards, as was common for the era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Seatbelts:
3-point retractable front seat belts.
Airbags:
Driver airbag (standard on some models/markets, optional on others).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional premium sound system.
Instrument Cluster:
Analog gauges including tachometer, speedometer, oil pressure, water temperature, and fuel gauge. Tachometer redlines at 7000 rpm.
Driver Assistance
ABS:
Optional Anti-lock Braking System.
Connectivity
Connectivity Features:
None beyond the factory audio system.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions.
Spark Plugs:
Inspect/replace at 30,000 miles (50,000 km). Requires specific rotary spark plugs (e.g., NGK BPR7EIX).
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 recommended. Rotary engines require specific oil additive packages. Check manual for exact specs.
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Apex Seals:
Wear and failure of apex seals leading to compression loss and engine failure. Crucial to monitor compression.
Oil Consumption:
Rotary engines consume oil by design for lubrication. Premixing or proper oil metering is vital. Excessive consumption indicates issues.
Overheating:
Can be prone to overheating if cooling system is not maintained. Check radiator, hoses, and water pump.
Vacuum Leaks:
Aging rubber hoses and gaskets can lead to vacuum leaks, affecting engine performance and idle.
📚 Vehicle History
Brand Heritage
Mazda Rotary:
Mazda's long and storied history with the Wankel rotary engine, starting with the Cosmo Sport.
Model Evolution
Fc Generation:
Second generation RX-7 (FC), produced from 1985 to 1992. This manual covers the 1989 S4 facelift model.
Production
Production Years:
1985-1992 (FC generation); 1989 model year specific.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver recognized the RX-7 as one of the Ten Best cars for 1986 and 1987.
Ratings
Performance Reviews:
Consistently praised for its handling, balance, and unique rotary powertrain in contemporary automotive reviews.
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