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1989 Yamaha Warrior 350 Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Warrior 350 Model Code: YFM350 Year: 1989 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Market Segment: Sport/Recreational ATV Competitive Analysis Key...
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Type: Motorcycle
Vendor:
Sku: 286411
1989 Yamaha Warrior 350 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Warrior 350
Model Code:
YFM350
Year:
1989
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Market Segment:
Sport/Recreational ATV
Competitive Analysis
Key Competitors:
Honda FourTrax, Suzuki LT-4WD, Kawasaki Bayou
Key Features
Vehicle Selling Points:
Powerful engine for its class, agile handling, reliable Yamaha build quality
Manual Accuracy:
Factory-derived data ensures the highest level of accuracy for repairs and diagnostics.
Manual Value Proposition
Dealer Equivalence:
Same information used by authorized Yamaha service technicians.
Diy Empowerment:
Empowers owners to perform their own maintenance and repairs, saving time and money compared to dealership service.
📋 Manual Details
Identification
Manual Title:
1989 Yamaha Warrior 350 Service Repair Manual
Coverage
Page Count:
320+
Manual Type:
Factory Service Manual
Language:
English
Format
Format:
Electronic PDF
📖 Manual Coverage
Systems
Systems Covered:
General Information, Maintenance, Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Transmission System, Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe, Electrical System, Troubleshooting
Specific Engine Coverage:
Detailed procedures for cylinder head, piston, crankshaft, camshaft, valves, timing system, and all associated components.
Specific Fuel System Coverage:
Carburetor overhaul, adjustment, fuel filter replacement, fuel line inspection.
Specific Transmission Coverage:
Clutch adjustment and replacement, gear selection mechanism, final drive inspection and maintenance.
Specific Electrical System Coverage:
Wiring diagrams, ignition system troubleshooting (CDI, coil), lighting system diagnostics, starter motor and charging system checks.
Procedures
Procedures Included:
Diagnosis, Service, Maintenance, Repair, Component Removal/Installation, Troubleshooting
Specific Procedure Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly with torque specifications.
Specific Procedure Troubleshooting:
Systematic approach to diagnosing common problems, including electrical shorts, fuel delivery issues, and mechanical failures.
Specific Procedure Maintenance:
Step-by-step guides for routine maintenance tasks such as oil changes, filter replacements, chain adjustments, and brake system service.
Depth
Technical Depth:
Comprehensive, dealer-level technical information
📊 Manual Specifications
Digital
File Format:
PDF
Searchability:
Likely searchable text content
Print Quality:
High-resolution, suitable for printing
Indexing:
Likely includes a table of contents and possibly an index for quick navigation.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
8.4:1
Performance
Horsepower Estimated:
Approximately 20-25 HP (exact figures often not published for ATVs of this era)
Torque Estimated:
Estimated peak torque around 18-20 lb-ft
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Gap:
Refer to manual for specific plug and gap (e.g., NGK BR7ES or similar, gap typically 0.7-0.8 mm)
Fuel System
Carburetor Type:
Mikuni VM Series (likely 33mm or similar)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 3.0 gallons (11.4 L)
Lubrication
Oil Type:
Yamaha Motorcycle Oil (or equivalent 4-stroke motorcycle oil)
Oil Capacity With Filter Change:
Approximately 1.8 US qt (1.7 L)
Cooling
Cooling System:
Air-cooled
🔧 Transmission
Drivetrain
Drive Type:
Shaft drive (2WD)
Gearbox
Transmission Type:
5-speed constant mesh with automatic clutch and reverse
Clutch
Clutch Type:
Automatic wet multiple-disc
Fluid
Transmission Oil Type:
Yamalube SAE 10W-30 API SE or SF (or equivalent)
Transmission Oil Capacity:
Approximately 0.8 US qt (0.75 L)
📐 Dimensions
Exterior
Length:
Approximately 72.0 inches (1829 mm)
Width:
Approximately 42.5 inches (1080 mm)
Height:
Approximately 43.3 inches (1100 mm)
Weights
Dry Weight:
Approximately 370 lbs (168 kg)
Wheels
Front Tire Size:
AT22x7-10
Rear Tire Size:
AT22x10-9
Bolt Pattern Front:
4x110mm
Bolt Pattern Rear:
4x110mm
Suspension
Front Suspension Type:
Independent double-wishbone with adjustable pre-load shocks
Rear Suspension Type:
Swingarm with adjustable pre-load monoshock
Brakes
Front Brake Type:
Dual hydraulic disc
Rear Brake Type:
Single hydraulic disc
🛡️ Safety Features
Features
Throttle Limiter:
Thumb throttle with safety limiter screw (adjustable)
Parking Brake:
Mechanical parking brake lever
Kill Switch:
Handlebar-mounted engine kill switch
Lighting:
Dual front headlights, single rear taillight/brake light
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact specification)
Spark Plug Inspection:
Check every 6 months or as needed
Air Filter Cleaning:
Clean every 3 months or as needed, depending on operating conditions
Gearbox Oil Change Interval:
Every 1,000 km (600 miles) or 6 months
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-30 API SE or SF
Cooling System Fluid:
Not applicable (air-cooled)
Known Issues
Common Wear Items:
Clutch components, brake pads, wheel bearings, carburetor jetting issues, starter motor reliability
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic jetting adjustments for optimal performance.
Reverse Gear Engagement:
Some models may experience occasional difficulty engaging reverse gear if not properly maintained or if shift linkage is worn.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha pioneered the modern ATV with the original 'Tri-Z' and 'Banshee' models, establishing a reputation for performance and durability.
Model Evolution
Warrior Lineage:
The Warrior 350, introduced in 1987, was Yamaha's entry into the sport utility/recreational ATV market, bridging the gap between utility and pure sport models. It became a benchmark for its class.
Production
Production Period Start:
1987
Production Period End:
2004 (for the Warrior 350 line)
Manufacturing Location:
Japan
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