Target Audience:
DIY mechanics, independent repair shops, fleet owners, and any owner seeking to maintain or repair their Iveco Daily 2.
Value Proposition:
Provides significant cost savings by enabling owners to perform their own repairs, reducing reliance on expensive dealership service.
Ease Of Use:
Features easy-to-follow, step-by-step instructions and pictures to simplify complex repair procedures.
Accessibility:
Downloadable and accessible on various devices including PCs, Macs, tablets, and smartphones.
Permanence:
Once downloaded, the manual is owned permanently by the user.
Coverage Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Model Coverage Detail:
All Models, Engines, Trim Levels, and Transmission Types within the specified production years.
Page Count:
Undisclosed (Implied Comprehensive)
Manual Type:
Complete Workshop Service Repair Manual
Language:
English (Implied by product description)
Format:
Downloadable Digital File (PDF)
Engine Systems:
Engine mechanicals, fuel injection, ignition (where applicable), cooling, lubrication, exhaust, engine management systems.
Drivetrain Systems:
Clutch, transmission (manual and automatic), driveshafts, differentials, axle assemblies.
Chassis Systems:
Suspension (front and rear), steering system, braking system (hydraulic, pneumatic for heavier variants), wheels, tires.
Electrical Systems:
Wiring diagrams, lighting, instrumentation, charging system, starting system, body electronics, power windows/locks (if equipped).
Body And Interior:
Body panels, doors, windows, seats, trim, heating, ventilation, and air conditioning (HVAC) system.
Maintenance Procedures:
Routine checks, fluid changes (oil, coolant, brake fluid), filter replacements, lubrication points, belt adjustments.
Repair Procedures:
Engine overhaul, transmission repair, brake system overhauls, suspension component replacement, steering rack repair, electrical component diagnosis and replacement.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable to the era), component testing procedures.
Specification Data:
Torque specifications for fasteners, fluid capacities and types, clearances, timing settings, electrical resistance values.
Bodywork Repair:
Repair of body panels, door mechanisms, tailgate/rear door operation, chassis frame inspection and repair (for chassis cab variants).
Heating Ventilation Ac:
Diagnosis and repair of HVAC systems, including blower motor, evaporator, condenser, refrigerant charging (where applicable).
Troubleshooting Guides:
Detailed symptom-based troubleshooting for common mechanical, electrical, and drivability issues.
Depth Of Coverage:
Comprehensive, A-Z coverage for all service and repair tasks. Includes step-by-step instructions with illustrations.
Diagnostic Tools:
Instructions for using basic diagnostic tools and techniques for electrical system testing (multimeter, test light).
Engine Families:
Iveco Sofim (various displacements, including 2.5L and 2.8L) and potentially Fiat/other derivative engines common in light commercial vehicles of this era. Diesel engines are primary.
Horsepower Range:
Typically ranging from approximately 70 HP to 120 HP depending on engine variant and turbocharging.
Torque Range:
Varies by engine, with diesels offering strong low-end torque crucial for load carrying.
Fuel System Type:
Indirect Injection (IDI) and Direct Injection (DI) diesel systems, often with mechanical injection pumps (e.g., Bosch VE).
Engine Control:
Primarily mechanical engine control for earlier models, with some electronic controls for fuel injection and turbocharging on later versions within this range.
Transmission Type Standard:
5-speed manual transmission.
Transmission Type Optional:
Some heavier variants or specific market models may have featured heavier-duty manual transmissions or, less commonly, early forms of automated manual transmissions.
Drive Layout:
Rear-wheel drive (RWD) is standard, with some variants potentially offering all-wheel drive (AWD).
Infotainment Features:
Basic radio/cassette player. Some later models might have offered CD players as an option. Limited by the era of production.
Driver Assistance Features:
ABS was an optional feature, and not widespread. No advanced driver-assistance systems (ADAS) like lane keeping assist or adaptive cruise control were available.
Connectivity Features:
No modern connectivity features like Bluetooth or USB ports. Analog gauges and basic warning lights for instrumentation.
Oil Change Interval:
Typically every 10,000 to 15,000 km or annually, depending on operating conditions and oil type specified.
Air Filter Replacement:
Recommended every 20,000-30,000 km or more frequently in dusty conditions.
Fuel Filter Replacement:
Recommended every 20,000-40,000 km, critical for diesel engine longevity.
Engine Oil Specification:
API CG-4 or ACEA E2/E3 rated diesel engine oil, typically SAE 15W-40 or 10W-40 depending on climate. Manual will specify exact grades.
Coolant Specification:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a green or blue type. Manual will specify the required type and concentration.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid is typically specified for hydraulic systems.
Common Wear Items:
Clutch wear, brake pad/shoe wear, suspension bushings and ball joints due to load carrying, injector pump seals, glow plug failure.
Common Electrical Issues:
Wiring harness degradation, alternator/starter motor issues, dashboard warning light malfunctions, especially in older, higher-mileage vehicles.
Turbocharger Care:
Importance of proper warm-up and cool-down cycles for turbocharged diesel engines to maximize turbocharger lifespan.
Iveco Focus:
Iveco (Industria Veicoli da Competizione) is an Italian manufacturer specializing in a wide array of commercial vehicles, buses, and special vehicles.
Daily 2 Introduction:
The second generation Daily was introduced in 1996, succeeding the original Daily. It featured updated styling, improved ergonomics, and a wider range of engine and chassis options.
Production Period:
1990-1998 covers the latter part of the first generation and the introduction and initial years of the second generation. The manual specifically covers the transition and the early second-generation models up to 1998.
