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BMW5-Series (E34) 518I 1990-1991 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E34 Specific Model Variant: 518i Codes Engine Code: M40B18 👋 Introduction Market Position Segment: Executive Sedan Era Relevance: Late...
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BMW5-Series (E34) 518I 1990-1991 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Chassis Code:
E34
Specific Model Variant:
518i
Codes
Engine Code:
M40B18
👋 Introduction
Market Position
Segment:
Executive Sedan
Era Relevance:
Late 1980s / Early 1990s premium mid-size luxury sedan
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi 100/200, Lexus LS 400 (later in generation), Volvo 740/760
Key Features
Driving Dynamics:
Renowned for balanced handling, rear-wheel drive, and driver-focused experience
Build Quality:
Exceptional German engineering and robust construction typical of BMW
Design:
Iconic, understated elegance with aerodynamic lines, designed by Claus Luthe
📋 Manual Details
Coverage Areas
Covered Years:
1990, 1991
Covered Models:
BMW 5 Series (E34) 518i
Page Count
Estimated Page Count:
600-800
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Maintenance:
Engine overhaul, tune-ups, cooling system, lubrication system, fuel injection, exhaust system
Drivetrain:
Clutch, gearbox (manual/automatic), driveshafts, differential
Suspension Steering:
Front/rear suspension components, shock absorbers, springs, steering rack, power steering
Brakes:
Hydraulic system, ABS, brake pads, rotors, calipers, lines, parking brake
Electrical System:
Battery, alternator, starter, ignition system, lighting, fuses, relays, ECUs, wiring diagrams
Body Chassis:
Body panels, doors, glass, interior trim, chassis components, corrosion prevention
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Procedures Included
Preventative Maintenance:
Oil change, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures, fault code interpretation, common issue diagnosis
Repair Procedures:
Step-by-step instructions for component replacement and repair
Overhaul Rebuild:
Engine, transmission, and differential rebuild procedures
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced diagnostics)
📊 Manual Specifications
File Format
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High (suitable for detailed diagrams and photos)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC
Displacement:
1.8 Liters (1796 cc)
Bore X Stroke:
84.0 mm x 81.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower Ps:
115 PS (113 hp) @ 5500 rpm
Torque Nm:
164 Nm (121 lb-ft) @ 4300 rpm
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Cooling System
Coolant Capacity:
Approx. 8.5 Liters
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic (e.g., ZF 4HP22)
Features
Clutch Type:
Hydraulically operated, single dry plate
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent for manual; ATF Dexron II/III for automatic
📐 Dimensions
Exterior
Length:
4719 mm (185.8 in)
Width:
1751 mm (68.9 in)
Height:
1380 mm (54.3 in)
Wheelbase:
2761 mm (108.7 in)
Weights
Curb Weight Kg:
1370-1450 kg (depending on transmission and options)
🛡️ Safety Features
Ratings
Safety Standard Era:
Reflects safety standards of late 80s/early 90s; ABS was a significant advancement
Active Features
ABS:
Standard or optional depending on market, Anti-lock Braking System
Traction Control:
Optional (ASC/ASC+T) on later models within this range
Passive Features
Airbags:
Driver's airbag became more common during this generation, often optional
Seatbelts:
3-point inertia-reel seatbelts front and rear
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Head Unit:
Factory fitted BMW Business or Professional cassette/radio systems
Speakers:
Various configurations, often 4-6 speaker systems
Driver Assistance
Cruise Control:
Optional
Parking Sensors:
Not typically available for these model years
Connectivity
Phone Integration:
Early cellular phone integration options were very basic and market-specific
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months (consult specific manual for exact recommendation)
Spark Plug Replacement:
Around 40,000-60,000 km, depending on plug type (e.g., copper vs. long-life)
Timing Belt Replacement:
M40 engine uses a timing belt; replacement interval typically 40,000-60,000 km or 4 years
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40, API SG/SH or ACEA A2/A3 specifications
Coolant:
BMW approved G48 ethylene glycol coolant concentrate mixed with distilled water (50/50 ratio)
Brake Fluid:
DOT 4
Known Issues
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pump failures
Electrical:
Failing engine wiring harness insulation (especially around injectors and sensors), EWS immobilizer issues on later models
Engine M40:
Valve seal leaks leading to oil consumption, potential for timing belt failure if maintenance interval is neglected
Suspension:
Wear in control arm bushings, ball joints, and rear trailing arm bushings
Rust:
Common areas include wheel arches, rocker panels, and around the sunroof (if equipped)
📚 Vehicle History
Brand Heritage
Heritage:
BMW's legacy of producing driver-focused, sporty sedans with advanced engineering
Model Evolution
Generation:
E34 represented the fourth generation of the BMW 5 Series
Introduction Year:
1987 (globally), 1990 for E34 518i in some markets
Production
Production Period:
E34 generation produced from 1987 to 1996
Manufacturing Locations:
Dingolfing, Germany; Rosslyn, South Africa; Spartanburg, USA (later generations)
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 518i model might be scarce, the E34 generation as a whole was highly regarded for its engineering, driving dynamics, and quality by automotive journalists globally, contributing to BMW's reputation.
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