Category:
Enduro/Off-Road Motorcycle
Target Audience:
Enthusiasts and professional mechanics working on Husqvarna TE/TC models.
Competitors Era:
KTM EXC, Yamaha WR, Honda CR, Suzuki RM, Kawasaki KX (off-road variants).
Powertrain:
Torquey single-cylinder, liquid-cooled engines designed for off-road endurance.
Suspension:
Long-travel, adjustable suspension optimized for rough terrain.
Design Philosophy:
Robust construction, focus on performance and durability in demanding conditions.
Engine Mechanical:
Complete overhaul procedures, cylinder head, pistons, crankshaft, lubrication system, cooling system.
Engine Management:
Ignition system, carburetion (specific models), timing specifications.
Transmission And Drivetrain:
Gearbox inspection, repair, clutch operation, final drive assembly.
Suspension Systems:
Front forks (telescopic, damping adjustments), rear shock absorber, linkage systems (if applicable).
Braking System:
Hydraulic disc brake systems (front and rear), caliper service, master cylinder, bleeding procedures.
Electrical Components:
Wiring diagrams, lighting system, battery, charging system (stator/generator), starter motor, ignition coil.
Fuel System:
Fuel tank, fuel lines, carburetor models and tuning (Mikuni VM series typically), fuel pump (if applicable).
Cooling System:
Radiator, coolant, thermostat, hoses, fan (if equipped).
Exhaust System:
Muffler, header pipes, mounting hardware.
Wheels And Tires:
Rim specifications, spoke tensioning, tire sizing, pressure recommendations.
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, air filter cleaning, spark plug replacement.
Engine Rebuild:
Top-end overhaul, bottom-end assembly, valve clearance adjustment, piston ring installation.
Transmission Repair:
Gear inspection, bearing replacement, shifting mechanism adjustment.
Suspension Overhaul:
Fork seal replacement, damper rod service, shock absorber fluid changes.
Brake System Maintenance:
Brake pad replacement, caliper rebuilding, rotor inspection, bleeding procedures.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, component testing.
Carburetor Adjustment:
Idle speed adjustment, jetting recommendations, float level setting.
Chassis Inspection:
Frame integrity checks, steering head bearing service, swingarm bearing maintenance.
Troubleshooting Guides:
Common problems and their solutions, diagnostic flowcharts.
Depth:
Comprehensive OEM level detailing repairs from basic maintenance to complete engine and chassis rebuilds.
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Bore Stroke 350:
Not Specified (Requires specific model data)
Bore Stroke 510:
Not Specified (Requires specific model data)
Bore Stroke 610:
Not Specified (Requires specific model data)
Displacement 350:
Approx. 346cc (for TE 350)
Displacement 510:
Approx. 501cc (for TE-TC 510)
Displacement 610:
Approx. 576cc (for TE 610)
Horsepower 350:
Estimated 30-35 HP (Requires specific data)
Horsepower 510:
Estimated 38-42 HP (Requires specific data)
Horsepower 610:
Estimated 40-45 HP (Requires specific data)
Torque:
Strong low-to-mid range torque characteristic of enduro bikes.
Carburetor Type:
Mikuni VM series (typically VM34 or VM38, depending on model and year).
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approx. 8-12 Liters (Varies by model)
Oil Change Interval:
Every 10-15 hours of riding or annually (severe use recommended).
Air Filter Cleaning:
After every few rides or as conditions dictate.
Chain Lubrication Adjustment:
Every 500-1000 km or as needed.
Spark Plug Replacement:
Every 20-30 hours of riding.
Engine Oil Type:
SAE 10W-40 or 20W-50 motorcycle specific oil (API SG or higher).
Engine Oil Capacity:
Approx. 1.5-1.8 Liters (Check manual for exact amount).
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water).
Fork Oil Type:
Specific motorcycle fork oil (e.g., SAE 5W or 10W), quantity specified in manual.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
Clutch plates, piston rings, fork seals, wheel bearings, swingarm bearings.
Carburetor Tuning:
Can be sensitive to altitude and temperature; requires regular cleaning and adjustment.
Electrical Connections:
Corrosion on connectors can lead to intermittent issues.
