Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Mazda 323 Protege 1990 1991 Factory Service Repair Manual

Regular price
$16.99
Sale price
$16.99
Regular price
🏷️ Basic Information Identification Make: Mazda Model: 323 Protege Years Covered: 1990, 1991 Codes Chassis Codes: BF Series (specific chassis designation for this generation) 👋 Introduction Market Position Model Positioning:...
27 people are viewing this right now
Type: Car
Vendor:
Sku: 76177
Mazda 323 Protege 1990 1991 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
323 Protege
Years Covered:
1990, 1991
Codes
Chassis Codes:
BF Series (specific chassis designation for this generation)
👋 Introduction
Market Position
Model Positioning:
Compact sedan/hatchback offering good value and driving dynamics, competing with Honda Civic, Toyota Corolla, Nissan Sentra.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Mitsubishi Mirage, Subaru Justy.
Key Features
Performance Oriented:
Known for its engaging handling and responsive steering, a Mazda hallmark.
Reliability:
Generally reliable with proper maintenance, a testament to Mazda's engineering of the era.
Practicality:
Offered practical sedan and hatchback body styles with decent interior space for its class.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Completeness:
Complete official factory documentation
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but implies comprehensive coverage)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust
Transmission Systems:
Manual and automatic transmission overhaul, maintenance, diagnostics
Drivetrain Systems:
Front-wheel drive, axles, CV joints
Suspension Steering:
Front and rear suspension, steering gear, power steering system
Brake Systems:
Hydraulic systems, disc and drum brakes, parking brake, ABS (if equipped)
Electrical Systems:
Wiring diagrams, charging system, starting system, lighting, instrumentation, ECUs
Body And Interior:
Body panels, doors, windows, interior trim, HVAC system
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation
Repair Procedures:
Component removal, installation, overhaul, and adjustment for all major systems
Specification Adjustments:
Valve adjustments, ignition timing, fuel pressure, emission controls
Technical Depth
Diagnostic Capability:
Advanced diagnostics including component testing and circuit analysis
Rebuild Procedures:
Detailed procedures for engine, transmission, and other major component rebuilds
Troubleshooting Scope:
Comprehensive troubleshooting trees for virtually all common and uncommon issues
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Print Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital PDF)
Usability For Repair:
Designed for professional technicians and experienced DIYers, providing detailed instructions for all repair and maintenance tasks.
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1.6L B6 engine (likely for base models), 1.8L BP engine (for higher trims and performance variants like GT/GT-X)
Performance
1.6L Horsepower:
Approximately 88-93 hp (specific to market and tuning)
1.8L Horsepower:
Approximately 100-113 hp (specific to market and tuning)
Torque Delivery:
Designed for a balance of fuel efficiency and adequate power for daily driving.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - multi-point or single-point depending on engine variant and market.
Engine Build
Engine Configuration:
Inline 4-cylinder, SOHC or DOHC depending on engine variant.
Cooling System
Cooling Type:
Liquid-cooled
Emissions Control
Catalytic Converter:
Equipped with a catalytic converter for emissions control.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission
Features
Clutch Type:
Hydraulically actuated single dry plate clutch (manual transmission)
Gear Ratios
Gear Ratios:
Specific ratios are detailed in the manual, varying by transmission and engine.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Wheelbase:
Approximately 2565 mm (100.9 inches)
Length:
Approx. 4270-4335 mm (168.1-170.7 inches) depending on body style.
Width:
Approx. 1680-1690 mm (66.1-66.5 inches)
Height:
Approx. 1370-1410 mm (53.9-55.5 inches) depending on body style.
Weights
Curb Weight:
Varies by trim and options, typically 1050-1150 kg (2315-2535 lbs).
Gross Vehicle Weight Rating:
Specific GVWR available in manual, dependent on configuration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Data for this specific year and model may be limited; consult independent sources. Manual provides safety system details.
Active Features
Braking System:
Front disc brakes, rear drum brakes (ABS optional on some higher trims).
Steering Assist:
Power-assisted rack and pinion steering standard on many models.
Passive Features
Seat Belts:
3-point front seat belts with pretensioners, 3-point rear seat belts.
Airbags:
Driver-side airbag standard on many trims for these years.
Body Structure:
Reinforced safety cage and crumple zones designed to absorb impact energy.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player. Options for CD players may have been available on higher trims or as dealer-installed accessories.
Speaker Configuration:
Typically 2 or 4 speaker setup.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Anti Lock Brakes:
Optional ABS system available on select models.
Connectivity
Connectivity Features:
Limited by era; primarily analog systems. No Bluetooth or modern connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific recommendations based on driving conditions).
Air Filter Replacement:
Recommended every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Typically around 30,000-60,000 miles, depending on plug type.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (check manual for exact grade based on ambient temperature).
Coolant Type:
Ethylene glycol based coolant (e.g., Mazda's own or equivalent) mixed 50/50 with distilled water.
Transmission Fluid Manual:
GL-4 gear oil, viscosity typically 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron II or equivalent ATF (Automatic Transmission Fluid).
Brake Fluid Type:
DOT 3 brake fluid.
Known Issues
Common Issues General:
Rust on body panels (wheel arches, rocker panels), aging rubber components (bushings, hoses), potential for exhaust system leaks, starter motor issues.
Engine Specific Issues:
Valve stem seals can wear, leading to oil consumption; distributor cap and rotor wear; timing belt inspection/replacement is critical for interference engines.
Electrical Specific Issues:
Corrosion in electrical connectors, alternator output issues, power window motor failure.
📚 Vehicle History
Brand Heritage
Mazda Engineering Philosophy:
Mazda has a long-standing reputation for driver-focused vehicles ('Zoom-Zoom' precursor in spirit).
Model Evolution
Generation:
This represents the second generation of the Mazda Familia/323 Protege, known for its improved styling and refinement over the previous generation.
Production
Production Era:
The BF chassis was produced from 1985 to 1989, with this iteration (often called the 'Late BF' or transitioning into the BG chassis for later models) covering the 1990-1991 period.
Production Locations
Manufacturing Plants:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While specific awards for the 1990-91 models aren't as widely publicized as later generations, the Protege series was generally well-regarded for its value and driving dynamics in automotive publications of the time.
Ratings
Reliability Ratings:
Consistently ranked as a solid performer in its class by automotive critics for reliability and economy, though specific ratings from sources like Consumer Reports from that era are the definitive reference.
Sale

Unavailable

Sold Out