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Mazda 323 Protege 1990 1991 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: 323 Protege Years Covered: 1990, 1991 Codes Internal Model Code: BG 👋 Introduction Market Position Segment: Compact Car / Affordable Sedan/Hatchback Competitive Analysis...
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Sku: 88966
Mazda 323 Protege 1990 1991 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
323 Protege
Years Covered:
1990, 1991
Codes
Internal Model Code:
BG
👋 Introduction
Market Position
Segment:
Compact Car / Affordable Sedan/Hatchback
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Hyundai Elantra
Key Features
Vehicle Attributes:
Reliability, fuel efficiency, practical design, affordable ownership
Manual Value
Benefit:
Empowers owners and technicians with in-depth knowledge for accurate diagnosis and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Page Count
Estimated Page Count:
Varies by specific edition, typically 500+ pages
Manual Type
Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Full engine mechanical, cooling, lubrication, fuel, ignition, emissions control
Transmission:
Manual and Automatic transmission overhaul, repair, and adjustments
Drivetrain:
Front-wheel drive, driveshafts, CV joints, differential
Suspension:
Front and rear suspension components, steering system, alignment
Brakes:
Hydraulic system, disc and drum brake service, parking brake
Electrical:
Full electrical system diagrams, battery, charging, starting, lighting, accessories, ECU troubleshooting
Body:
Body panels, doors, glass, interior trim, HVAC system
Chassis:
Frame and chassis components, exhaust system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Repair:
Component removal, installation, adjustment, and rebuilding
Troubleshooting:
Diagnostic charts, symptom-based problem solving, fault code identification
Technical Specifications:
Torque specifications, clearances, tolerances, wiring diagrams
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIYers
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable text, printable
Print Quality
Quality:
Industry standard for technical documentation
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
1.6L (B6) SOHC Inline-4, 1.8L (BP) DOHC Inline-4 (market dependent)
Performance
1.6L Horsepower:
Approximately 88-95 hp @ 5500-6000 rpm
1.6L Torque:
Approximately 90-95 lb-ft @ 3500-4000 rpm
1.8L Horsepower:
Approximately 125-130 hp @ 6000 rpm
1.8L Torque:
Approximately 125-130 lb-ft @ 4500 rpm
Fuel System
Type:
Electronic Fuel Injection (EFI)
Cooling System
Capacity Liters:
Approx. 6.1 L (with heater)
Lubrication System
Oil Capacity Liters W Filter:
Approx. 3.7 L for 1.6L, 4.0 L for 1.8L
Ignition System
Type:
Distributorless Ignition System (DIS) or Distributor-type (market dependent)
🔧 Transmission
Standard
Type:
5-Speed Manual
Optional
Type:
4-Speed Automatic
Features
Automatic Transmission Fluid Spec:
Dexron III or equivalent
Manual Transmission Fluid Spec
Type:
API GL-4, SAE 75W-90
📐 Dimensions
Exterior
Wheelbase Mm:
2500 mm (approx.)
Length Mm:
4315 mm (approx.)
Width Mm:
1675 mm (approx.)
Height Mm:
1375 mm (approx.)
Weights
Curb Weight Kg:
Approx. 1050-1150 kg (depending on trim/engine)
Gross Vehicle Weight Rating Kg:
Approx. 1500-1600 kg
Cargo
Trunk Volume Liters:
N/A (Varies by body style - Sedan/Hatchback)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not rated or varies by market/year
NHTSA Front Impact Passenger:
Not rated or varies by market/year
Active Features
ABS:
Optional on some trims
Passive Features
Airbags:
Driver airbag standard on some later models, passenger airbag uncommon
Seatbelts:
Front 3-point, rear lap and shoulder belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Cassette player, optional CD player
Display:
Basic analog gauges, climate control knobs
Driver Assistance
Cruise Control:
Optional on higher trims
Connectivity
Features:
N/A (Pre-OBD-II era, basic diagnostics)
🔧 Maintenance
Service Intervals
Engine Oil And Filter Miles:
Every 5,000-7,500 miles or 6 months
Transmission Fluid Change Miles:
Every 30,000-60,000 miles (varies by usage)
Coolant Flush Miles:
Every 30,000-50,000 miles or 2-3 years
Spark Plugs Miles:
Every 30,000-60,000 miles (depending on plug type)
Fluid Specifications
Engine Oil Viscosity:
10W-30 or 5W-30 (check owner's manual for climate suitability)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Dexron III or ATF (check manual)
Known Issues
Common Problems:
Rust (especially in salt-belt regions), worn engine mounts, aging suspension bushings, fuel injector clogging, minor electrical gremlins, clutch wear (manual transmission)
Common Repairs
Typical Repairs:
Timing belt replacement (if applicable, check engine for interference), exhaust system repairs, brake pad/rotor replacement, CV axle replacement.
Part Numbers
Timing Belt 1.6L Example:
e.g., Gates TCK183 (verify specific application)
Oil Filter Example:
e.g., Fram PH5732 or Wix 51515 (verify specific application)
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Zoom-Zoom (evolved focus on driving dynamics and sporty feel)
Model Evolution
Generation Designation:
Third Generation (BG) Mazda Familia/323/Protege
Design Era:
Late 1980s / Early 1990s aerodynamic styling trends
Production
Production Years For Generation:
1989-1994 (BG Generation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Import Car Of The Year:
Received awards in various automotive publications in its class
Ratings
Reliability Index:
Generally considered a reliable vehicle with proper maintenance, though age-related issues can occur.
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