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Land Rover RANGE ROVER Classic Service Repair Workshop Manual 1990-1995

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🏷️ Basic Information Identification Make: Land Rover Model: Range Rover Classic Generation: Second Generation (P38A) Production Years Covered: 1990-1995 Codes Chassis Code: P38A 👋 Introduction Market Position Description: The Land...
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Land Rover RANGE ROVER Classic Service Repair Workshop Manual 1990-1995
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Range Rover Classic
Generation:
Second Generation (P38A)
Production Years Covered:
1990-1995
Codes
Chassis Code:
P38A
👋 Introduction
Market Position
Description:
The Land Rover Range Rover Classic (P38A) from 1990-1995 represents a pinnacle of luxury and off-road capability for its era. This workshop manual is essential for maintaining and repairing these iconic vehicles, known for their robust engineering and advanced features.
Competitive Analysis
Analogy:
Competed with other luxury SUVs such as Mercedes-Benz ML-Class (later generations), Jeep Grand Cherokee, and higher-trim American SUVs, but distinguished itself with superior off-road prowess and refined interior.
Key Features
Vehicle Focus:
This manual provides the same authoritative, model-specific information used by dealership technicians, ensuring accurate and efficient repairs.
Manual Benefit:
Enables owners and independent repair shops to perform all necessary maintenance, diagnostics, and repairs, saving significant costs compared to dealership labor.
📋 Manual Details
Coverage Areas
Countries Of Sale:
Global (assumed, based on factory manual scope)
Model Variants:
All models (assumed to include HSE, County Classic, etc.)
Page Count
Estimated Page Count:
Likely over 1500 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of 4.2L V8 (300Tdi Diesel also possible if model variants include it, but P38A primarily gasoline) engine mechanics, overhaul, tuning, and diagnostics.
Transmission:
Comprehensive coverage for automatic transmissions (e.g., ZF 4HP22, 4HP24) including diagnosis, overhaul, fluid changes, and control systems.
Suspension:
In-depth technical information on the sophisticated Electronic Air Suspension (EAS) system, including components, sensors, control module, fault diagnosis, and calibration.
Brakes:
Details on ABS, EBD, and conventional braking systems, including caliper, rotor, fluid service, and hydraulic component diagnosis.
Electrical:
Extensive wiring schematics, component locations, diagnostic procedures for all electrical systems, including lighting, power accessories, engine management, and safety systems.
Body And Chassis:
Body panel removal and installation, structural repair, glass replacement, door mechanisms, and frame alignment.
Cooling System:
Radiator, fan, water pump, thermostat, heater core, and coolant specifications and service procedures.
Fuel System:
Fuel pump, injectors, lines, filter, and fuel pressure testing for both gasoline and potential diesel variants.
Steering And Alignment:
Power steering system, steering rack, tie rods, and wheel alignment specifications.
HVAC:
Air conditioning system service, heater controls, blower motor, and refrigerant handling.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, belt adjustments, and lubrication procedures.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common and complex issues across all vehicle systems.
Repair:
Detailed step-by-step repair instructions for virtually every component and system, from minor adjustments to major overhauls.
Diagnostics:
Advanced diagnostic procedures, including interpretation of diagnostic trouble codes (DTCs) and testing of electronic control modules (ECMs) and sensors.
Rebuilding:
Complete engine and transmission rebuilding procedures, including torque specifications, clearances, and assembly sequences.
Wiring Schematics:
Detailed, high-resolution wiring diagrams for all electrical circuits, color-coded for ease of tracing.
Technical Depth
Depth:
Factory-level comprehensive, covering everything from basic fluid checks to complete powertrain and chassis overhauls. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely OCR'd for text searchability, enhancing usability.
Print Quality
Printability:
All pages printable, with options to enlarge images for detailed viewing.
Binding Type
Binding Type:
Digital (downloadable PDF)
Paper Type
Paper Type:
N/A (Digital format)
Compatibility
Operating Systems:
Compatible with Windows (XP, Vista, 7, 8, 10, 11) and macOS. Tablet compatible.
Requirements
Software:
Adobe Acrobat Reader (or compatible PDF viewer) required.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
3.9L V8 (Rover 'Buick' V8 family, often designated 39D)
Displacement 1:
3947 cc (240.9 cu in)
Configuration 1:
Overhead Valve (OHV), 90-degree V8
Horsepower 1:
Approx. 180-185 hp @ 4750 rpm (specific to market/year)
Torque 1:
Approx. 225-235 lb-ft @ 3250 rpm (specific to market/year)
Fuel System 1:
Multi-point fuel injection (MPI) with electronic control (ECU)
Engine Code 2
Engine Code 2:
4.2L V8 (Rover 'Buick' V8 family, often designated 42D)
Displacement 2:
4272 cc (260.7 cu in)
Horsepower 2:
Approx. 200-205 hp @ 4750 rpm (specific to market/year)
Torque 2:
Approx. 250-260 lb-ft @ 3250 rpm (specific to market/year)
Fuel System 2
Fuel System 2:
Multi-point fuel injection (MPI) with electronic control (ECU)
Diesel Option
Diesel Engine Variant:
Some markets may have featured the 300Tdi 2.5L Turbo Diesel, although the P38A primarily used gasoline V8s.
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic (ZF 4HP22/4HP24)
Optional
Optional Transmission:
Manual transmissions were phased out for the Range Rover Classic with the P38A generation, with automatic being standard.
Features
Torque Converter:
Lock-up torque converter for improved fuel economy at cruising speeds.
Electronic Control:
Electronically controlled automatic transmission with multiple shift modes (e.g., Sport, Manual).
📐 Dimensions
Exterior
Length:
Approx. 197.2 inches (5009 mm)
Width:
Approx. 73.4 inches (1864 mm)
Height:
Approx. 68.1 inches (1730 mm) in standard ride height
Weights
Curb Weight:
Approx. 4,600 - 5,000 lbs (2087 - 2268 kg), depending on configuration
🛡️ Safety Features
Ratings
Crash Test Results:
Specific official crash test ratings for this era are limited. The vehicle featured a robust body-on-frame construction and driver-side airbags.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all models.
Traction Control:
Electronic Traction Control System (ETC) often integrated with ABS.
Passive Features
Airbags:
Driver's side airbag standard. Passenger airbag became available/standard later in the production run.
Chassis:
Body-on-frame construction provides significant structural integrity.
💡 Technology Features
Infotainment
Audio System:
Premium audio systems with CD players, cassette decks, and multiple speaker configurations were available. Manual details system layout and basic troubleshooting.
Driver Assistance
Cruise Control:
Electronic cruise control system.
Connectivity
Remote Locking:
Keyless entry and remote central locking systems.
Other Tech
Memory Seats:
Power-adjustable seats with memory functions were often standard on higher trims.
Engine Management:
Lucas 14CUX or GEMS engine management system, which is complex and detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months (refer to specific manual for exact mileage/time)
Transmission Fluid Interval:
Automatic transmission fluid and filter change recommended every 30,000-60,000 miles, or as per manual.
Coolant Interval:
Coolant flush and replacement every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil Spec 1:
API SG/SH, SAE 10W/40 or 15W/40 (check specific viscosity for climate).
Transmission Fluid Spec:
ZF TE-ML 09 or equivalent Dexron III/Mercon (confirm exact specification for transmission model).
Coolant Spec:
Ethylene glycol based, silicate-inhibited antifreeze (e.g., Rover Long Life Coolant).
Brake Fluid Spec:
DOT 4
Known Issues
Eas Failure:
Common issue: Failure of the Electronic Air Suspension (EAS) compressor, valve blocks, and ride height sensors. Manual provides diagnostic procedures.
Head Gasket Leaks:
While the Rover V8 is robust, head gasket leaks can occur with age and mileage. Manual details replacement procedure.
Cooling System Issues:
Plastic radiator end tanks can become brittle and leak. Manual covers radiator replacement.
Door Lock Actuators:
Failure of central locking actuators is a common electrical issue.
Part Numbers
Oil Filter Example:
e.g., Fram PH5050 or equivalent Land Rover part number (manual will list specific OE numbers).
📚 Vehicle History
Brand Heritage
Land Rover Legacy:
Land Rover has a long history of producing rugged, capable off-road vehicles, starting with the original Land Rover Series and the first Range Rover in 1970, establishing the luxury SUV segment.
Model Evolution
P38A Introduction:
The P38A (or P38) generation replaced the original Range Rover Classic, offering a more modern design, enhanced comfort, and advanced features like the Electronic Air Suspension and improved engine management.
Production
Manufacturing Location:
Solihull, West Midlands, England
🏆 Awards & Recognition
Recognitions
General Recognition:
The Range Rover Classic (P38A) was generally well-received for its blend of luxury, comfort, and off-road capability, though it also faced criticism for reliability issues compared to some Japanese competitors, making this manual crucial.
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