Opel Calibra (Vauxhall Holden Chevy) 1990-1998 Repair Manual

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This manual covers the first generation Calibra, produced from 1990 to 1998. Known for its distinctive aerodynamic styling and a drag coefficient of 0.26, a world record for its time,...

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Type: Car

Vendor:

Sku: 54787

Tags: 1990 1991 1992 1993 1994 1995 1996 1997 1998 Calibra Car Cars Chevy Calibra Holden Holden Calibra Opel Vauxhall Calibra

Product variants

Description

This manual covers the first generation Calibra, produced from 1990 to 1998. Known for its distinctive aerodynamic styling and a drag coefficient of 0.26, a world record for its time, the Calibra offered a blend of sporty performance and accessible pricing. Available as the Calibra, this coupe featured various engine options, including 2.0L inline-four and 2.5L V6 configurations, with both front-wheel drive and optional all-wheel drive. Its engineering quality and design made it a notable entry in the sports coupe market, competing with contemporary models. This comprehensive Repair Service Technical Maintenance Manual in English provides detailed information for owners and technicians. It covers engine overhaul and maintenance, transmission repair, chassis systems like brakes and suspension, bodywork, and electrical systems. The manual includes step-by-step repair instructions, diagnostic procedures, troubleshooting guides, and crucial technical specifications such as torque settings. Its purpose is to facilitate effective maintenance and repair, ensuring the longevity and optimal performance of the Calibra across its various models and years of production.

🏷️ Basic Information

Identification

Make:

Opel (Vauxhall/Holden/Chevrolet)

Model:

Calibra

Model Variants Covered:

Opel Calibra, Vauxhall Calibra, Chevrolet Calibra, Holden Calibra

Codes

Chassis Code:

GM_2900

Generation

Generation Covered:

First Generation

👋 Introduction

Market Position

Market Position:

The Opel Calibra was a distinctive sports coupe that aimed to offer stylish design and performance at a more accessible price point, competing with models like the Ford Probe and Honda Prelude.

Competitive Analysis

Competitive Analysis:

This manual is positioned as the definitive resource for Calibra owners and independent workshops, offering equivalent or superior coverage to dealership-level repair information, thereby enabling significant cost savings compared to professional servicing.

Key Features

Key Features:

Comprehensive coverage, step-by-step instructions, exploded views, inclusion of vital electrical and wiring diagrams, extensive model year and variant coverage.

📋 Manual Details

Coverage Areas

Years Covered:

1990-1998

Page Count

Page Count:

Manual Type

Manual Type:

Repair Service Technical Maintenance Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, maintenance, fuel system, ignition system, cooling system, lubrication system, exhaust system

Transmission Systems:

Manual and automatic transmission repair, overhaul, maintenance

Chassis Systems:

Brake system diagnosis and repair, suspension component replacement, steering system service

Body Equipment:

Body panel repair, door mechanisms, window regulators, interior trim, exterior trim, HVAC system

Electrical Systems:

Complete electrical diagrams, wiring harness repair, lighting systems, starting and charging systems, infotainment wiring

Fuel System Details:

Fuel pump testing, injector diagnosis, fuel pressure regulation, and emission control systems.

Cooling System Details:

Radiator, water pump, thermostat, fan operation, and coolant flow diagnostics.

Lubrication System Details:

Oil pump operation, oil filter considerations, and oil pressure testing.

Suspension Details:

MacPherson strut front suspension, independent rear suspension, control arm bushings, ball joint replacement, wheel bearing service.

Brake System Details:

Front and rear brake disc/drum specifications, brake pad/shoe replacement, brake caliper and cylinder service, hydraulic system bleeding.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, fluid level checks, filter replacement, spark plug replacement, belt inspection

Repair Procedures:

Step-by-step repair instructions for all major components, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension strut replacement

Diagnostic Procedures:

Troubleshooting guides, common fault diagnosis, symptom-based troubleshooting

Interior Trim Removal:

Procedures for removing and refitting interior panels, seats, and dashboard components.

Exterior Panel Replacement:

Instructions for replacing body panels such as fenders, doors, hood, and trunk lid, including adjustment procedures.

HVAC System Service:

Heater core replacement, A/C system servicing (basic), blower motor replacement, control panel diagnosis.

Technical Depth

Technical Depth:

Comprehensive from basic roadside repairs to complete engine and transmission overhauls, including detailed electrical schematics.

Torque Specifications:

Detailed torque specifications for critical engine, transmission, chassis, and body fasteners.

Diagnostic Charts:

Includes troubleshooting charts for common problems, guiding users through diagnostic steps.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, suitable for clear printing of all diagrams and text

Binding Type

Binding Type:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Displacement Options:

2.0L (C20NE, C20XE, X20XEV), 2.5L (C25XE, X25XE)

Performance

Horsepower Range:

115 hp (C20NE) to 170 hp (C25XE)

Torque Range:

170 Nm (C20NE) to 228 Nm (C25XE)

Fuel System

Fuel System Type:

Multi-point fuel injection (MPI) across most variants, some early models might have had slightly different injection systems.

Engine Codes

Engine Codes Covered:

C20NE, C20XE (redtop), X20XEV, C25XE, X25XE

Technical Features

Engine Layout:

Inline 4-cylinder and V6 configurations

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual

Optional

Optional Transmission Type:

4-speed Automatic (e.g., GM 4L30-E)

Features

Drive Type:

Front-Wheel Drive (FWD), with optional All-Wheel Drive (AWD) on certain engine variants (e.g., C20XE, C25XE)

Gear Ratios

Gear Ratios Information:

Detailed gear ratios for both manual and automatic transmissions included.

Fluid Specifications

Transmission Fluid Type Manual:

GL-4 SAE 75W/80 or similar, manual transmission fluid (MTF)

Transmission Fluid Type Automatic:

Dexron III (or equivalent) automatic transmission fluid (ATF)

📐 Dimensions

Exterior

Length:

Approx. 4482 mm

Width:

Approx. 1708 mm

Height:

Approx. 1320 mm

Wheelbase:

Approx. 2600 mm

Weights

Curb Weight Range:

Approx. 1350 kg to 1550 kg depending on engine and drivetrain

Cargo

Trunk Capacity:

Approx. 420 liters (expandable with rear seats folded)

🛡️ Safety Features

Ratings

Crash Test Results:

Euro NCAP ratings not available for this period, but generally considered a safe vehicle for its time with strong structural integrity.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) available on many models, especially higher trims and later production years.

Passive Features

Passive Safety Features:

Driver and front passenger airbags (standard on later models), reinforced safety cage, crumple zones.

💡 Technology Features

Infotainment

Infotainment Systems:

Early models featured basic radio cassette players. Later models offered optional CD players and the 'Graphical Information Display' (GID) or 'Modular Information Display' (MID) for trip computer functions and radio information.

Driver Assistance

Driver Assistance Features:

ABS (Anti-lock Braking System) was the primary driver assistance feature, becoming more common on later models and higher trims.

Connectivity

Connectivity Features:

Limited by modern standards; primarily basic audio system connectivity. Cruise control was available on many models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 15,000 km or 12 months, whichever comes first (refer to manual for specific engine/oil type).

Timing Belt Replacement:

For 16V and V6 engines, typically every 60,000-90,000 km or 4-5 years, depending on engine and conditions. Crucial to follow manual recommendations to prevent catastrophic engine damage.

Fluid Specifications

Engine Oil Type 2.0L:

API SG or higher, SAE 10W-40 or 15W-40 (check manual for specific viscosity and ACEA requirements).

Engine Oil Type 2.5L:

API SG or higher, SAE 10W-40 or 5W-40 recommended, especially for V6 variants (check manual).

Coolant Type:

Ethylene glycol based antifreeze, mixed with distilled water in a 50/50 ratio. GM specification coolant is recommended.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Issues:

Rusting (especially wheel arches, sills, and rear strut mounts), dashboard pixelation (GID/MID displays), worn suspension bushings, cooling system leaks (especially heater matrix), power steering leaks, electrical gremlins, starter motor issues, door lock actuator failures.

Filter Part Numbers

Oil Filter Part Number Example:

Generic example: Mann-Filter W712/4, Mahle OC261 (specifics vary by engine, consult manual or parts catalog).

Air Filter Part Number Example:

Generic example: Mann-Filter C2210, Bosch F026400057 (specifics vary by engine, consult manual or parts catalog).

📚 Vehicle History

Brand Heritage

Brand Heritage:

Opel, a German automobile manufacturer, has a long history of producing diverse and innovative vehicles, often known for their robust engineering and practical design.

Model Evolution

Model Evolution:

The Calibra was launched in 1989 as a replacement for the Opel Monza. It was praised for its aerodynamic design, achieving a drag coefficient of 0.26, which was a world record for production cars at the time. The model lineup expanded with various engine options and the introduction of AWD.

Production

Production Years:

1989-1997

Manufacturing Locations:

Rüsselsheim, Germany; Ellesmere Port, United Kingdom (as Vauxhall Calibra); also assembled in South Korea (as Daewoo Calibra) and Brazil (as Chevrolet Calibra).

🏆 Awards & Recognition

Recognitions

Aerodynamic Award:

Recognized for its groundbreaking aerodynamic design, achieving a drag coefficient of 0.26 Cd, a world-class figure for its era.

Design Award:

Often cited for its sleek and futuristic styling, which remained contemporary throughout its production run.