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Mitsubishi 3000GT GTO 1990-2001 All Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT / GTO Codename: Z16A (AWD), Z15A (FWD) Codes Chassis Codes: Z16A, Z15A 👋 Introduction Market Position Category: Sports Car / Grand Tourer...
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Vendor:
Sku: 82034
Mitsubishi 3000GT GTO 1990-2001 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT / GTO
Codename:
Z16A (AWD), Z15A (FWD)
Codes
Chassis Codes:
Z16A, Z15A
👋 Introduction
Market Position
Category:
Sports Car / Grand Tourer
Segment Positioning:
High-performance, technology-forward GT aimed at competing with European exotics
Competitive Analysis
Key Competitors:
Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD), Porsche 968, Chevrolet Corvette
Key Features
Aerodynamics:
Active aerodynamic front air dam and rear spoiler (on some models)
All Wheel Drive:
Advanced Active All-Wheel Drive (AWC) system for enhanced traction and handling
Four Wheel Steering:
Active Electronic Control Four Wheel Steering (AWS) for improved agility and stability
Suspension:
Electronic Controlled Suspension (ECS) allowing driver adjustment of damping rates
Engine Options:
Powerful 3.0L V6 engine, available in naturally aspirated and twin-turbocharged variants
📋 Manual Details
Coverage Areas
Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Regions Covered:
All markets (North America, Japan, Europe, Australia)
Page Count
Estimated Page Count:
Over 2000 pages (estimated for comprehensive coverage)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
6G72 DOHC Twin-Turbo (6AAT, 6G72), Naturally Aspirated variants
Engine Management:
ECI-Multi, ECU diagnostics, sensor testing, emissions control
Fuel System:
Fuel injection, fuel pump, injectors, fuel pressure regulation, fuel tank
Cooling System:
Radiator, water pump, thermostat, coolant flow, pressure testing
Exhaust System:
Catalytic converters, mufflers, exhaust manifold, sensors (O2)
Transmission Manual:
5-speed and 6-speed manual transmissions, clutch system, driveline components
Transmission Automatic:
4-speed automatic transmission, torque converter, valve body, electronic control
Drivetrain AWD:
Active All-Wheel Drive (AWC), transfer case, viscous coupling, differentials
Suspension:
MacPherson strut front, multi-link rear, ECS (Electronic Controlled Suspension) system
Steering:
Power assisted rack and pinion, AWS (Active Electronic Control Four Wheel Steering) system
Brakes Front:
Ventilated discs, ABS (Anti-lock Braking System), brake calipers
Brakes Rear:
Ventilated discs, ABS (Anti-lock Braking System), brake calipers
Electrical System:
12V electrical system, battery, alternator, starter, fuses, relays
Wiring Diagrams:
Comprehensive electrical wiring schematics for all systems
Body Interior:
Interior trim removal and installation, seats, dashboard, climate control
Body Exterior:
Body panels, doors, hood, trunk, glass, aerodynamics
Safety Systems:
Airbags (driver, passenger), seat belts, SRS system
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom analysis
Engine Repair:
Engine disassembly, reassembly, component inspection, timing belt replacement, head gasket repair
Transmission Repair:
Transmission removal and installation, internal component repair, clutch replacement, automatic transmission service
Brake System Repair:
Brake pad replacement, rotor replacement, caliper servicing, brake line bleeding, ABS system diagnostics
Suspension And Steering Repair:
Component replacement (shocks, struts, ball joints, tie rods), wheel alignment, AWS system calibration
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, component testing
Body And Chassis Repair:
Body panel repair and replacement, chassis alignment, rust prevention
Technical Depth
Depth Of Information:
Comprehensive from basic maintenance to complete engine and transmission overhauls
📊 Manual Specifications
File Format
File Type:
Digital Download (PDF)
Print Quality
Searchability:
Fully searchable text (OCR)
Readability:
High-resolution scans for clear diagrams and text
Binding Type
Digital Format:
No physical binding; digital access
Paper Type
Digital Format:
N/A
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Engine Configuration:
V6, SOHC (early naturally aspirated), DOHC Twin-Turbo (most popular)
Displacement:
2972 cc (3.0 Liters)
Performance
Horsepower Naturally Aspirated:
222 hp @ 6000 rpm (approx.)
Torque Naturally Aspirated:
205 lb-ft @ 4500 rpm (approx.)
Horsepower Twin Turbo:
300 hp @ 6000 rpm (NA-spec), 320 hp @ 6000 rpm (US-spec early), 320 hp @ 6000 rpm (US-spec later, some models 286 hp)
Torque Twin Turbo:
307 lb-ft @ 3500 rpm (NA-spec), 315 lb-ft @ 3000 rpm (US-spec early), 315 lb-ft @ 3000 rpm (US-spec later, some models 297 lb-ft)
Performance Ecr:
Engine Control Relay
Fuel System
Fuel Delivery:
Multi-point Electronic Fuel Injection (ECI-Multi)
Fuel Type:
Unleaded Premium Gasoline (91+ octane recommended)
Cooling System
Cooling Capacity:
Approx. 8.0 Liters
🔧 Transmission
Standard
Manual Transmission:
5-speed manual (standard on most models), 6-speed Getrag manual (optional on some later AWD models)
Optional
Automatic Transmission:
4-speed automatic (available on most models)
Features
AWD Transmission Integration:
Integrated with Active All-Wheel Drive system
Transmission Fluid
Automatic Fluid Type:
Diamond ATF SP-III or equivalent
Manual Fluid Type:
API GL-4 or GL-5, SAE 75W-90 gear oil
📐 Dimensions
Exterior
Length:
4656 mm (183.3 in)
Width:
1840 mm (72.4 in)
Height:
1250 mm (49.2 in) (Twin-Turbo), 1275 mm (50.2 in) (NA)
Wheelbase:
2500 mm (98.4 in)
Weights
Curb Weight Naturally Aspirated:
Approx. 1540 kg (3395 lbs)
Curb Weight Twin Turbo:
Approx. 1650 kg (3638 lbs)
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Varies by year and specific test; generally considered safe for its era, but lacking modern driver aids.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Awc:
Standard Active All-Wheel Drive (AWC) for enhanced stability
Aws:
Optional Active Electronic Control Four Wheel Steering (AWS)
Passive Features
Airbags:
Driver and passenger front airbags (standard from 1991 onwards)
Seatbelts:
Three-point seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Premium Mitsubishi AM/FM CD/Cassette stereo system with amplifier
Driver Assistance
Cruise Control:
Standard electronic cruise control
Connectivity
Telematics:
No integrated telematics or Bluetooth for early models; later models may have aftermarket integrations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first), or 7,500 miles for synthetic oil
Timing Belt Replacement:
Every 60,000 miles or 5 years (critical for 6G72 engine)
Spark Plug Replacement:
Every 60,000 miles (platinum tipped)
Fluid Specifications
Engine Oil Type:
10W-30 or 10W-40 API SJ/SL/SM certified (synthetic recommended for turbocharged engines)
Coolant Type:
Mitsubishi Super Long Life Coolant (LLC) or equivalent (ethylene glycol-based, phosphate-free)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
ECU failures (especially early models), active aero system malfunctions, ECS sensor issues, alternator failures, oil leaks from valve covers and oil cooler lines, sticky fuel injectors (turbo models), transmission synchro issues (manual).
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Model Evolution
First Generation:
1990-2001 (JS platform)
Facelifts And Updates:
Significant refresh for 1994 model year with revised styling, interior, and performance enhancements (e.g., larger turbos, increased power, new AWD system).
Market Names:
Sold as Mitsubishi 3000GT in North America, Australia, and some other markets; sold as Mitsubishi GTO in Japan.
Production
Production Years:
1990-2001
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Listed on Car and Driver's Ten Best list for 1991 and 1992
Automobile Magazine All Stars:
Named Automobile Magazine's All-Star Sports Car for 1991
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