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1990 Audi 80 (B3-89) Service and Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: 80 Year: 1990 Codes Chassis Code: B3-89 👋 Introduction Market Position Segment: Compact Executive Car Target Audience: Individuals seeking to maintain, repair, or...
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Type: Car
Vendor:
Sku: 506547
Tags: 1990 80 89 Audi B3 Car Cars
1990 Audi 80 (B3-89) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
80
Year:
1990
Codes
Chassis Code:
B3-89
👋 Introduction
Market Position
Segment:
Compact Executive Car
Target Audience:
Individuals seeking to maintain, repair, or understand their 1990 Audi 80.
Competitive Analysis
Key Competitors:
BMW 3 Series (E30), Mercedes-Benz 190E (W201), Volvo 240, Ford Sierra.
Key Features
Vehicle Design Philosophy:
Known for its robust build quality, comfortable ride, and refined driving experience, characteristic of Audi's European engineering.
Manual Advantage:
Provides factory-level repair information essential for accurate and effective maintenance and troubleshooting, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Models Covered:
All models of the 1990 Audi 80 (B3-89)
Page Count
Estimated Pages:
2000+/-
Manual Type
Type:
Full Factory Service and Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF
Download Type:
Instant Download
Printability:
Printable (entirely or select pages)
Searchability:
Fully searchable
Compatibility
Operating Systems:
Windows and Mac
Requirements
Software Requirements:
Adobe PDF Reader and/or WinRar
📖 Manual Coverage
Systems Covered
Mechanical Engine:
Comprehensive coverage of engine mechanical systems, including disassembly, inspection, repair, and reassembly.
Transmission:
Detailed procedures for manual and automatic transmission service, including clutch, gearbox, and torque converter.
Brakes:
In-depth information on brake system components (discs, pads, calipers, master cylinder, ABS if applicable), bleeding procedures, and troubleshooting.
Suspension:
Complete coverage of front and rear suspension systems, including shock absorbers, struts, control arms, and alignment specifications.
Steering:
Repair and adjustment procedures for the steering system, including steering rack, power steering pump, and linkage.
Electrical:
Extensive electrical system diagnostics, including component testing, wiring harness repair, and fuse/relay identification.
Lights:
Details on headlight, taillight, and interior lighting systems, including bulb types and wiring.
Body Frame:
Information on interior and exterior bodywork, including trim removal, panel replacement, and corrosion prevention.
HVAC:
Service and repair of the heating, ventilation, and air conditioning (HVAC) system, including refrigerant handling.
Driveline Axle:
Coverage of front-wheel drive axle components, CV joints, and differential service.
Tires Wheels:
Specifications for tire sizes, pressures, and wheel torque settings.
Restraints:
Information on seatbelt systems and airbags (if equipped), including diagnostic procedures.
Audio Visual Telematics:
Details on factory audio systems, speakers, and potential upgrades or repairs.
Accessories Equipment:
Information pertaining to various vehicle accessories and their installation or maintenance.
Procedures Included
Maintenance:
Detailed service schedules, fluid changes, filter replacements, and general upkeep procedures.
Troubleshooting:
Systematic diagnostic guides for identifying and resolving common vehicle issues and fault codes.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation across all major vehicle systems.
Installation:
Guidance on the installation of new or replacement parts and certain accessories.
Diagnostics:
Comprehensive diagnostic flowcharts and electrical schematics for pinpointing problems.
Wiring Diagrams:
Complete and detailed wiring diagrams for all electrical systems, color-coded for clarity.
Technical Depth
Depth:
Covers basic maintenance, routine service, component-level repair, and in-depth troubleshooting, suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Resolution:
High-resolution scans optimized for clear printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
Various codes depending on market and specification, commonly including 2.0L inline-4 (e.g., 3A, PP, PM).
Performance
Displacement Common:
1984 cc (2.0 Liters)
Horsepower Range:
Approximately 110-115 hp (depending on engine variant and market).
Torque Range:
Approximately 160-170 Nm (depending on engine variant and market).
Fuel System
Fuel Delivery:
Fuel Injection (Bosch Motronic, K-Jetronic or KE-Jetronic commonly used).
Fuel Type:
Unleaded Petrol (Gasoline)
Engine Layout
Configuration:
Inline 4-cylinder, transverse mounting.
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific engine.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed or 4-speed Automatic Transmission
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length Approx:
4300 mm (169.3 in)
Width Approx:
1690 mm (66.5 in)
Height Approx:
1380 mm (54.3 in)
Weights
Curb Weight Approx:
1150 - 1250 kg (2535 - 2756 lbs), varies by engine and equipment.
🛡️ Safety Features
Ratings
Crash Safety:
While specific official ratings from modern agencies are limited for this era, Audi was known for solid construction and safety features for its time.
Active Features
Braking System:
Front disc brakes, rear drum brakes (or all-around discs on sportier variants); optional ABS.
Passive Features
Seatbelts:
Front and rear seatbelts, often with pre-tensioners.
Structure:
Reinforced safety cage and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player, often with multiple speaker configurations.
Display:
Basic analog gauges and warning lights on the instrument cluster.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models.
Connectivity
Features:
No modern connectivity features like Bluetooth or USB. Focus is on core mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 - 10,000 miles (12,000 - 15,000 km) or annually, depending on driving conditions and oil type.
Timing Belt Replacement:
Crucial interval, typically around 60,000 - 100,000 miles (100,000 - 160,000 km), engine damage can occur if it breaks.
Fluid Specifications
Engine Oil Type:
API SG or SH rated, SAE 5W-30 or 10W-40 (consult manual for specific viscosity based on climate).
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
ATF Dexron-II or equivalent (check manual for exact specification).
Known Issues
Cooling System:
Radiator leaks, thermostat issues, and worn coolant hoses are common with age.
Electrical System:
Corrosion on electrical connectors, failing fuel pump relays, and intermittent dashboard warning lights can occur.
Suspension Components:
Worn ball joints, tie rod ends, and front strut mounts are typical wear items.
Fuel Injection System:
Issues with the fuel distributor or injectors, particularly on K-Jetronic systems, can cause rough idling or poor performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Audi AG, a German manufacturer of automobiles.
Model Evolution
Generation B3:
The B3 generation (Typ 89) introduced a more aerodynamic and modern design compared to its predecessor, with a focus on improved safety and comfort.
Production
Production Period:
The B3 generation was produced from 1986 to 1994. The 1990 model falls within this period.
Manufacturing Locations:
Primarily Ingolstadt, Germany.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Audi 80 models of this era were generally well-regarded for their build quality, handling, and refinement in automotive press reviews of the time.
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